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材料导报  2022, Vol. 36 Issue (10): 21030076-7    https://doi.org/10.11896/cldb.21030076
  金属与金属基复合材料 |
铜和硫对P20型塑料模具钢切削性能的影响
王勇1,2, 陈旋1,2, 左鹏鹏1,2, 吴晓春1,2,*
1 上海大学材料科学与工程学院,上海 200444
2 上海大学省部共建高品质特殊钢冶金与制备国家重点实验室,上海 200444
Influence of Copper and Sulfur on the Cutting Performance of P20-type Plastic Mold Steel
WANG Yong1,2, CHEN Xuan1,2, ZUO Pengpeng1,2, WU Xiaochun1,2,*
1 School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China
2 State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200444, China
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摘要 铜和硫元素的添加均可提升预硬型塑料模具钢的切削性能,且提升切削性能的机理类似,均有润滑减摩的作用。通过热处理工艺将四种P20型塑料模具钢调至同一硬度水平,利用光学显微镜、扫描电子显微镜、透射电镜、万能拉伸实验机表征并比较其显微组织及力学性能,同时借助高速车削实验及光学轮廓仪对比研究它们的切削和抛光性能。结果表明,在同一切削条件下,硫元素的加入会使钢切削力降低约13%,刀具切削寿命明显延长,但抛光性能下降,粗糙度值升高约23%;而铜元素的加入使钢的切削力降低约10%,刀具切削寿命有所延长,切削后钢的表面光洁度提高约15%。
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王勇
陈旋
左鹏鹏
吴晓春
关键词:  易切削  塑料模具钢  力学性能  加工性能    
Abstract: The addition of copper and sulfur can improve the cutting performance of the pre-hardened plastic mold steel, and the effect of improving the cutting performance is similar, both of which have the effect of wrapping lubrication and reducing friction. Four kinds of P20 plastic mold steels were adjusted to the same hardness level by heat treatment process. The microstructure and mechanical properties were compared by optical microscope, scanning electron microscope, transmission electron microscope and universal tensile tester. At the same time, their cutting and polishing properties were compared by high-speed turning experiment and optical profiler. The results show that under the same cutting conditions, the addition of sulfur will reduce the cutting force of steel by about 13%, and the cutting life of the tool is significantly prolonged, but the po-lishing performance decreases, and the roughness value increases by about 23%. The addition of copper not only reduces the cutting force of the steel by about 10%, but also prolongs the cutting life of the tool, and the surface finish of the steel after cutting increases by about 15%.
Key words:  free cutting    plastic mold steel    mechanical property    processing property
发布日期:  2022-05-24
ZTFLH:  TG547  
  TG161  
基金资助: 国家重点研发计划(2016YFB0300400;2016YFB0300404);省部共建高品质特殊钢冶金与制备国家重点实验室开放课题(SKLASS 2017-09)
通讯作者:  wuxiaochun@t.shu.edu.cn   
作者简介:  王勇,上海大学硕士研究生,2018 年9 月至2021 年6 月就读于上海大学,获得材料加工工程专业工学硕士学位,以第一作者在国内外学术期刊上发表论文2 篇,研究工作主要围绕先进塑料模具材料开发及其切削加工性能。
吴晓春,上海大学教授,博士研究生导师。博士毕业于华中科技大学,而后进入上海交通大学进行博士后研究。近年来完成模具相关科研项目110 余项,发表论文 350 余篇,获发明专利授权20项,获省部级科技进步二等奖3项。他是我国“十一五”国家科技支撑计划课题“高品质模具钢锻材关键技术开发”、“十三五”国家重点研发计划项目“高性能工模具钢及应用”项目的首席专家。
引用本文:    
王勇, 陈旋, 左鹏鹏, 吴晓春. 铜和硫对P20型塑料模具钢切削性能的影响[J]. 材料导报, 2022, 36(10): 21030076-7.
WANG Yong, CHEN Xuan, ZUO Pengpeng, WU Xiaochun. Influence of Copper and Sulfur on the Cutting Performance of P20-type Plastic Mold Steel. Materials Reports, 2022, 36(10): 21030076-7.
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http://www.mater-rep.com/CN/10.11896/cldb.21030076  或          http://www.mater-rep.com/CN/Y2022/V36/I10/21030076
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