Research Progress of Laser-clad High-performance Fe-based Amorphous Coatings
ZHANG Chunzhi1,*, SHANG Xichang1, SUN Shengxuan1, SHAN Meilin1, WANG Canming1, CUI Hongzhi1,2
1 School of Materials Science and Engineering, Shandong University of Science and Technology, Qingdao 266590, Shandong, China 2 School of Materials Science and Engineering, Ocean University of China, Qingdao 266100, Shandong, China
Abstract: Amorphous alloys have attracted the concern due to their excellent mechanical, physical and chemical properties. Series of alloy systems with strong glass forming ability and various fabrication approaches have been developed based on the enormous composition design and process investigation. Among them, the Fe-based amorphous alloy with low material cost and abundant natural resources as well as the laser technology with a fast cooling rate and excellent coating bonding shows great potential in industrial application. Targeting at the high performance of Fe-based amorphous coating, much work has been carried out with fruitful results achieved. Some design principles have been proposed for the alloy system design and the role of some elements has been discussed. Fe-based amorphous coating has been primarily studied on corrosion resistance, wear resistance and so on. In the preparation of amorphous coatings by laser cladding, a variety of auxiliary methods were used creatively to facilitate the improvement of Fe-based amorphous coatings. The previous work provides idea for high-performance Fe-based amorphous coating and widens the application potential in complex environment. In this article, the development of the alloy system, properties (corrosion resistance, wear resistance, etc.) and fabrication (process modification, parameter optimization, etc.) for laser-clad Fe-based amorphous coating were summarized. Also, the major problems in the current investigation and prospective research were discussed, and a reference for the perparation and application of high-performance Fe-based amorphous coatings was provided.
1 Trexler M M, Thadhani N N. Progress in Materials Science, 2010, 55, 759. 2 Suryanarayana C, Inoue A. International Materials Reviews, 2013, 58, 131. 3 Li Y, Zhang C, Xing W, et al. ACS Applied Materials Interfaces, 2018, 10, 43144. 4 Johnson W L. MRS Bulletin, 1999, 24, 42. 5 Si J J, Wu Y D, Wang T, et al. Applied Surface Science, 2018, 445, 496. 6 Lu Z P, Liu C T, Thompson J R, et al. Physical Review Letters, 2004, 92 (24), 245503. 7 Chen Q, Zhang D, Shen J, et al. Journal of Alloys and Compounds, 2007, 427(1-2), 190. 8 Bergmann H W, Mordike B L. Journal of Materials Science, 1981, 16,863. 9 Sorescu M, Knobbe E T. Journal of Materials Research, 1993, 8(12), 3078. 10 Rixecker G, Schaaf P, Gonser U. Journal of Physics: D Applied Physics, 1993, 26(5), 870. 11 Skulkina N A, Gorlanova M A, Ivanov O A, et al. Fizika Metallov i Me-tallovedenie, 1997, 83(5), 54. 12 Chen S Y, Liu C S, Zhou L, et al. Journal of Iron and Steel Research (International), 2005, 12(5), 58. 13 Zheng B, Zhou Y, Smugeresky J E, et al. Metallurgical and Materials Transactions A, 2009, 40A, 1235. 14 Balla V K, Bandyopadhyay A. Surface and Coatings Technology, 2010, 205 (7), 2661. 15 Zhang G R, Bao Y, Ma Q L, et al. Advanced Materials Research, 2011, 287-290, 2351. 16 Fu T, Ye F X, Wei H H, et al. Rare Metal Materials and Engineering, 2012, 41 (S1), 407. 17 Cui C, Ye F, Song G. Surface and Coatings Technology, 2012, 206(8-9), 2388. 18 Mojaver R, Mojtahedi F, Shahverdi H R, et al. Applied Surface Science, 2013, 264, 176. 19 Sahasrabudhe H, Bandyopadhyay A. Surface and Coatings Technology, 2014, 240, 286. 20 Liu X M, Yang R, Du H L, et al. Thin Solid Films, 2017, 636, 15. 21 Liu L, Zhang C. Thin Solid Films, 2014, 561, 70. 22 Yao J H, Hostert C, Music D, et al. Scripta Mater, 2012, 67(2), 181. 23 Ye X Y, Shin Y C. Surface and Coatings Technology, 2014, 239, 34. 24 Zhang P L, Yao C W, Ding M,et al. Welding & Joining, 2009, 5, 19. 25 Huang F, Kang J J, Yue W,et al. Thermal Spray Technology, 2019, 28, 842. 26 Zhou Z, Wang L, He D H. Journal of Thermal Spray Technology, 2011(20), 344. 27 Kobayashi A, Yano S, Kimura H, et al. Materials Science and Enginee-ring B, 2008, 148, 110. 28 Yang Y, Zhou G Z, Ma H D, et al. Materials and Design, 2016, 110, 332. 29 Gu Y F, Liu C H, Li G, et al. Electric Welding Machine, 2019, 49(5), 43 (in Chinese). 顾玉芬, 刘琛珩, 李广, 等. 电焊机, 2019, 49(5), 43. 30 Zhong M L, Liu W J, Yao K F, et al. Acta Metallrugica Sinica, 1997, 33(4), 413(in Chinese). 钟敏霖, 刘文今, 姚可夫, 等. 金属学报. 1997, 33(4), 413. 31 Wu X L, Hong Y S. Surface and Coatings Technology, 2001, 141, 141. 32 Zhang P L, Yan H, Yao C W,et al. Surface and Coatings Technology, 2011, 206, 1229. 33 Zhu Q J, Zou Z D, Wang X H,et al. Transactions of the China Welding Institution, 2008, 29(2), 57(in Chinese). 朱庆军, 邹增大, 王新洪, 等. 焊接学报, 2008, 29(2), 57. 34 Zhu Q J, Wang X H, Qu S Y,et al. Surface Engineering, 2009, 25, 201. 35 Wang Y F, Li L, Lu Q L,et al. Chinese Journal of Lasers, 2011, 38(6), 0603017(in Chinese). 王彦芳, 栗荔, 鲁青龙, 等. 中国激光, 2011, 38(6), 0603017. 36 Lu Q L, Wang Y F, Xiao L J, et al. Chinese Journal of Lasers, 2013, 2, 116. 37 Liu W Y, Hou Y, Liu C, et al. Surface and Coatings Technology, 2015, 270, 33. 38 Wang Q Y, Xi Y C, Zhao Y H, et al. Materials Characterization, 2017, 127, 239. 39 Lu Y Z, Huang G K, Wang Y Z, et al. Materials Letters, 2018, 210, 46. 40 Hou X C, Du D, Chang B H, et al. Materials, 2019, 12(8), 1279. 41 Liu T, Tian F, Tang Q Y. Henan Science and Technology, 2020(2), 128(in Chinese). 刘涛, 田芳, 唐秋逸. 河南科技, 2020(2), 128. 42 Bergmann H W, Mordike B L. MRS Online Proceedings Library, 1981, 8, 497 43 Miura H, Isa S, Omuro K. Transactions of the Japan Institute of Metals, 1984, 25(4), 284. 44 Yoshioka H, Asami K, Kawashima A, et al. Corrosion Science, 1987, 27(9), 981. 45 Miller M., Liaw P. Bulk metallic glasses: an overview, Springer, New York, 2007. 46 Inoue A, Takeuchi A. Acta Materialia, 2011, 6, 2243. 47 Lu Q L, Wang Y F, Xiao L J, et al. Materials Science Forum, 2013, 749, 583. 48 Zhang P L, Lu Y L, Yan H,et al. Surface and Coatings Technology, 2013, 230, 84. 49 Pardo A, Otero E, Merino M C, et al. Corrosion Science, 2002, 44(6), 1193. 50 Asami K, Sato T, Hashimoto K. Journal of Non-crystalline Solids, 1984, 68 (2-3), 261. 51 Shvets V V, Babej Y I. Fiziko-Khimicheskaya-Mekhanika-Materialov-Ukrainian-SSR, 1984, 20(4), 3. 52 Grigor'yants A G, Safonov A N, Baskov A F, et al. Metal Science and Heat Treatment, 1985, 27(11), 816. 53 Hu H Q, Zheng Q G, Li M P, et al. Journal of University of Science and Technology Beijing, 1994, 16 (2), 131(in Chinese). 胡汉起,郑启光,李梅萍,等. 北京科技大学学报, 1994, 16 (2), 131. 54 Zhu Q J, Zou Z D, Wang X H,et al. Transactions of the China Welding Institution, 2007, 28(9), 91 (in Chinese). 朱庆军, 邹增大, 王新洪, 等. 焊接学报, 2007,28(9), 91. 55 He S J, Xu G,Xue X J, et al. Shanghai Metals, 2016, 38(4), 1(in Chinese). 和圣杰, 徐钢, 薛小军, 等. 上海金属, 2016, 38(4), 1. 56 Zhu H M, Lin Z Q, Ye W,et al. Laser and Optoelectronics Progress, 2017, 54, 1. 57 Zhang Q, Sun L L, Pang S J,et al. Acta Aeronautica et Astronautica Sinica, 2014, 35(10), 2881(in Chinese) 张琪, 孙璐璐, 逄淑杰, 等. 航空学报, 2014, 35(10), 2881. 58 Ibrahim M Z, Sarhan A A D, Kuo T Y,et al. Materials Chemistry and Physics, 2019, 235, 121745. 59 Ibrahim M Z, Sarhan A A D, Kuo T Y,et al. Materials Chemistry and Physics, 2019, 227, 358. 60 Wang Y F, Lu Q L, Xiao L J, Shi Z Q. Rare Metal Materials and Engineering, 2014, 43 (2), 0274. 61 Wang Y F, Li H, Sun X,et al. Chinese Journal of Lasers, 2018, 45(3), 0302006 (in Chinese). 王彦芳, 李豪, 孙旭, 等. 中国激光, 2018, 45(3), 0302006. 62 Fan L, Chen H Y, Dong Y H,et al. Acta Metallurgica Sinica, 2018, 54(7), 1019. 63 Zhang Y Y, Huang G K, Lyu Y Z. Aeronautical Manufacturing Technology, 2020, 63(1/2), 87 (in Chinese). 张月媛, 黄国坤, 吕云卓.航空制造技术, 2020,63(1/2), 87. 64 Dai W P, Tang C Y, Wang M W,et al. Materials Reports B: Research Papers, 2015, 29(5), 100 (in Chinese). 戴文攀, 唐翠勇, 汪明文, 等. 材料导报:研究篇, 2015, 29(5), 100. 65 Wu X L, Hong Y S. Acta Metallurgica Sinica, 2000, 36(12), 1244(in Chinese). 武晓雷, 洪友士. 金属学报, 2000, 36(12), 1244. 66 Wang Q Q, Bai X D, Sun B, et al. Surface and Coatings Technology, 2021, 405(15), 126570 67 Zhu Q J, Wang X H, Qu S Y,et al. Nonferrous Metals Society China, 2008, 18, 270. 68 Basu A, Samant A N, Harimkar S P, et al. Surface and Coatings Technology, 2008, 202, 2623. 69 Tanaji P, Habib A S, Biswas Sourabh B, et al. Lasers in Manufacturing and Materials Processing, 2015, 2, 231. 70 Katakam S, Hwang J Y, Paital S, et al. Metallurgical & Materials Tran-sactions A, 2012, 43, 4957. 71 Katakam S, Kumar V, Santhanakrishnan S, et al. Journal of Alloys and Compounds, 2014, 604, 266. 72 Zhu Y Y, Li Z G, Huang J, et al. Applied Surface Science, 2012, 261, 896. 73 Zhu Y Y, Li Z G, Li R F, et al. Surface & Coatings Technology, 2013, 235, 699. 74 Hou X, Du D,Wang K, et al. Metals, 2018, 8(8), 622. 75 Chen Q J, Guo S B, Yang X J,et al. Physics Procedia, 2013, 50, 297. 76 Wang S L, Zhang Z Y, Gong Y B,et al. Journal of Alloys and Compounds, 2017, 728, 1116. 77 Wang H Z, Cheng Y H, Yang J Y, et al. Journal of Non-Crystalline Solids, 2020, 550, 120351 78 Gargarella P, Almeida A, Vilar R,et al. Surface and Coatings Technology, 2014, 240, 336. 79 Fu L, Huang H H, Chen X M,et al. Materials Science and Engineering of Powder Metallurgy, 2019, 24(2), 95(in Chinese). 伏利, 黄欢欢, 陈小明, 等. 粉末冶金材料科学与工程, 2019, 24(2), 95. 80 Ji X L, Luo C Y, Sun Y, et al. Wear, 2019, 438-439, 203113. 81 Wang T C, Zhu Y Y, Yao C W,et al. Materials for Mechanical Enginee-ring, 2020, 44(5), 54 (in Chinese). 王天聪, 朱彦彦, 姚成武, 等. 机械工程材料, 2020, 44(5), 54. 82 Li Z, Ji X L, Lang Z F,et al. Heat Treatment of Metals, 2019, 44(5), 117. 李泽, 纪秀林, 郎子樊, 等. 金属热处理, 2019, 44(5), 117. 83 Wang Y F, Li G, Shi Z Q,et al. Journal of Alloys and Compounds, 2014, 610, 713. 84 Bai X D. Investigation on microstructure and properties of Fe-based amorphous nanocrystalline composite coating by laser cladding. Master's Thesis, Southeast University, China, 2019 (in Chinese). 白旭东, 激光熔覆铁基非晶纳米晶复合涂层组织与性能研究.硕士学位论文,东南大学,2019. 85 Zhou S F, Xu Y B, Liao B Q, et al. Optics and Laser Technology, 2018, 103, 8. 86 Li G, Gan Y, Liu C, et al. Coatings, 2020, 10(1), 73. 87 Shi S H, Li B W. Laser Journal, 1998, 19(3), 46(in Chinese). 石世宏,李必文. 激光杂志, 1998, 19(3), 46. 88 Liu H X, Cai C X, Jiang Y H,et al. Optics and Precision Engineering, 2012, 20(11), 2402 (in Chinese). 刘洪喜,蔡川雄,蒋业华,等. 光学精密工程, 2012, 20(11), 2402. 89 Paul T, Alavi S H, Biswas S,et al. Lasers in Manufacturing and Materials Processing, 2015, 2(4), 231. 90 Xu J, Zhou J, Tan W,et al. Surface Engineering, 2020, 36(12), 1261. 91 Wang J, Yan Y H, Yang X C, et al. Journal of Optoelectronics·Laser, 1989, 8(1), 32(in Chinese). 王健, 阎毓禾, 杨洗陈, 等. 光电子·激光, 1989, 8(1), 32. 92 Han X L. Study on inside-laser coaxial wire-feeding process of laser cladding. Masters Thesis, Soochow University, China, 2009 (in Chinese). 韩学磊. 激光光内同轴送丝焊接工艺研究. 硕士学位论文, 苏州大学, 2009. 93 Zhang C, Chan K C, Wu Y, et al. Acta Materialia, 2012, 60, 4152. 94 Zhu Y Y, Li Z G, Li R F, et al. Applied Surface Science, 2013, 280, 50. 95 Shang X C, Zhang C Z, Xu T, et al. Materials Chemistry and Physics, 2021, 263, 124407. 96 McCafferty E, Moore P G. Laser Surface Treatment of Metals, 1986, 115, 263. 97 Huang G K, Qu L D, Lu Y Z, et al. Vacuum, 2018, 153, 39. 98 Bijalwan P, Kumar A, Nayak S K, et al. Journal of Alloys and Compounds, 2019, 796, 47. 99 Lu Y Z, Huang G K, Wang Y Z, et al. Materials Letters, 2018, 210, 46. 100 Shu F Y, Liu S, Zhao H Y, et al. Journal of Alloys and Compounds 2018, 731, 662. 101 Farmer J C, Chio J S, Saw C K et al. Metallurgical and Materials Tran-sactions A, 2009, 40, 1289. 102 Yao C W, Huang J, Zhang P L, et al. Applied Surface Science, 2011, 257(6), 2184. 103 Zhang C, Zhou H, Liu L. Acta Materialia, 2014, 72, 239. 104 Yasir M, Zhang C, Wang W, et al. Materials Letters, 2016, 171, 112. 105 Shang X C. Preparation of Fe-Cr-Mo-B-C amorphous-nanocrystalline coating and effect of in-situ synthesis of reinforcement on the wear and corrosion resistance of the coating. Master's Thesis, Shandong University of Science and Technology, China, 2021 (in Chinese). 尚希昌. Fe-Cr-Mo-B-C非晶纳米晶涂层的制备及原位合成增强相对涂层耐磨蚀性的影响. 硕士学位论文, 山东科技大学, 2021. 106 Farmer J C, Choi J S, Saw C, et al. Metallurgical and Materials Transacctions A, 2018, 49, 4860. 107 Farmer J C, Haslam J J, Day S D, et al. Journal of Materials Researches, 2007, 22, 2297. 108 Branagan D J, Swank W D, Meacham B E. Metallurgical and Materials Transacctions A, 2009, 40, 1306. 109 Khanolkar G R, Rauls M B, Kelly J P, et al. Scientific Reports, 2016, 6, 22568. 110 Lyu J, Liu C, Han Y, et al. Electric Power Science and Engineering, 2014, 30 (12), 13(in Chinese). 吕剑, 刘超, 韩宇, 等. 电力科学与工程, 2014, 30 (12), 13. 111 Yue P. Research on wear-proof coating preparation and characteristic of water-cooled wall. Master's Thesis, North China Electric Power University, China, 2016(in Chinese). 岳鹏. 水冷壁管耐磨熔覆层的制备及其特性研究. 硕士学位论文, 华北电力大学, 2016. 112 Zhou Z J,Xu L,Du Y B, et al.Journal of Chongqing Technology and Business University (Natural Science Edition),2021(2),69. 周志杰,许磊,杜彦斌,等.重庆工商大学学报:自然科学版,2021(2),69.