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材料导报  2022, Vol. 36 Issue (7): 21090163-5    https://doi.org/10.11896/cldb.21090163
  表面工程材料与技术 |
旋耕刀感应钎涂层热处理工艺研究
龙伟民1,2, 秦建2, 路全彬2, 刘大双3, 吴爱萍1
1 清华大学机械工程系,北京 100084
2 郑州机械研究所有限公司,郑州 450001
3 合肥工业大学材料科学与工程学院,合肥 230009
Heat Treatment Process of Induction Braze Coating of Rotary Blades
LONG Weimin1,2, QIN Jian2, LU Quanbin2, LIU Dashuang3, WU Aiping1
1 Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
2 Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, China
3 School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009, China
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摘要 金刚石感应钎涂过程对钢基体组织和性能有较大影响,钎涂后热处理是提高基体性能的重要手段,但对涂层也有较大影响。采用高温金相显微镜、SEM、XRD、硬度试验等分析测试手段,研究了钎涂后热处理工艺对感应钎涂镍基合金组织演变及硬度的影响规律。结果表明,钎涂后的NiCrSiB钎涂层组织主要由Ni固溶体、CrB、Ni3Si、Ni3B和Ni-Ni3Si共晶组成;淬火处理后,Ni3Si-Ni固溶体共晶数量减少,尺寸减小,CrB出现一定程度的长大,且整体Ni3Si含量降低;回火处理后,NiCrSiB钎涂层组织晶界附近共晶数量又增多,CrB进一步长大,促进少量的Ni3Si组织生成。在钎涂状态下涂层硬度较高,经淬火后显微硬度整体下降,再经回火处理后显微硬度有所回升。以农机装备用旋耕刀为具体对象,研发了钎涂联合热处理提升旋耕刀整体性能的新技术。
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龙伟民
秦建
路全彬
刘大双
吴爱萍
关键词:  金刚石  感应钎涂  高温金相  硬度分布    
Abstract: The process of diamond induction brazing has a great influence on the microstructure and property of the steel substrate.Post brazing heat treatment is an important method to improve the performance of the substrate, but it also has great impact on the coating. The influence of post heat treatment on the hardness and microstructure evolution of induction brazing nickel base alloy coating was investigated by means of high temperature microscope, SEM, XRD, hardness testing and other analytical methods. The results show that the NiCrSiB brazing coating structure was mainly composed of Ni solid solution, CrB, Ni3Si, Ni3B, and Ni-Ni3Si eutectic phases. After quenching treatment, the content and dimension of Ni3Si-Ni solid solution eutectic crystals decreased, the CrB phase grew to a certain extent, and the total content of Ni3Si phase reduced. After tempering treatment, the content of the eutectic structure near the grain boundary of the NiCrSiB brazing coating increased, and CrB phase grew further to promote the formation of little Ni3Si phase. The hardness of the brazed state coating was higher, then it decreased integrally after quenching and rose again after tempering. A novel technology of brazing and coating combined with heat treatment to improve the comprehensive performance of the rotary cultivator was developed, based on the rotary blade for agricultural machinery equipment as the specific object.
Key words:  diamond    induction braze coating    high temperature metallography    hardness distribution
发布日期:  2022-04-07
ZTFLH:  TG425  
基金资助: 国家自然科学基金(U2004186);河南省重大关键技术需求揭榜攻关项目(191110111000);宁波市“3315”人才计划2020年创新团队C类
通讯作者:  brazelong@163.com   
作者简介:  龙伟民,博士、研究员、博士研究生导师、国家“万人计划”专家、新型钎焊材料与技术国家重点实验室主任。主要从事新型钎焊材料及其生产技术、钎焊工艺与设备研发及应用研究,在国内外学术期刊上发表论文320余篇,出版专著18部,授权发明专利96项,作为第一完成人获国家科技进步二等奖1项,荣获全国创新争先奖。
引用本文:    
龙伟民, 秦建, 路全彬, 刘大双, 吴爱萍. 旋耕刀感应钎涂层热处理工艺研究[J]. 材料导报, 2022, 36(7): 21090163-5.
LONG Weimin, QIN Jian, LU Quanbin, LIU Dashuang, WU Aiping. Heat Treatment Process of Induction Braze Coating of Rotary Blades. Materials Reports, 2022, 36(7): 21090163-5.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21090163  或          http://www.mater-rep.com/CN/Y2022/V36/I7/21090163
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