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材料导报  2023, Vol. 37 Issue (21): 22040092-8    https://doi.org/10.11896/cldb.22040092
  无机非金属及其复合材料 |
矿渣/偏高岭土复合前驱体原位转化沸石的影响因素研究
叶家元, 李国豪, 史迪, 任雪红, 吴春丽, 张洪滔, 张文生*
中国建筑材料科学研究总院有限公司,绿色建筑材料国家重点实验室,北京 100024
In-situ Fabrication of Zeolite Using Alkali-activated Slag-metakaolin as Precursors
YE Jiayuan, LI Guohao, SHI Di, REN Xuehong, WU Chunli, ZHANG Hongtao, ZHANG Wensheng*
State Key Laboratory of Green Building Materials, China Building Materials Academy, Beijing 100024, China
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摘要 沸石具有良好的吸附、过滤、催化等性能,被广泛应用于建筑、农业、化工等领域。以碱激发胶凝材料为前驱体制备沸石是近年来开发的新技术,但纯偏高岭土基前驱体转化所得沸石往往存在机械强度偏低和界面分层的问题。鉴于此,本工作在前驱体中引入矿渣,发挥其高活性等效应,改善前驱体水热转化为NaA和NaP型沸石后试样的物理性能,研究了水热温度、水热时间及矿渣掺量等因素对沸石晶体种类、沸石转化率、抗压强度的影响。结果表明:在掺用矿渣条件下,提高水热温度,沸石晶体种类减少,沸石转化率先升高后降低;适当延长水热时间,沸石种类无明显变化,但沸石转化率升高;反应时间过长会导致沸石溶解,进而使得沸石转化率降低。矿渣可降低前驱体生成沸石所需的水热温度,缩短水热时间,提高样品强度,减弱分层现象。矿渣/偏高岭土前驱体转化沸石的适宜条件为矿渣掺量10%、水热温度110 ℃、水热时间20 h,此条件下水热后样品抗压强度达到62.2 MPa,沸石转化率达到70%。
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叶家元
李国豪
史迪
任雪红
吴春丽
张洪滔
张文生
关键词:  矿渣  偏高岭土  碱激发  合成条件  沸石  转化率  抗压强度    
Abstract: Zeolite has been regarded as a promising material with wide applications in construction, agriculture, water treatment and chemical industry owing to its unique properties, such as adsorption, filtration and catalysis. The fabrication of zeolite from alkali-activated cementitious mate-rial was known as a new technology in recent years. Generally, zeolites synthesized from metakaolin-based precursors show the problems of low mechanical strength and interface stratification. An improved method by introducing slag into metakaolin was proposed in this work. NaP-zeolite and NaA-zeolite were in-situ prepared by hydrothermal method using slag/metakaolin-based alkali-activated material as precursors. The effects of hydrothermal temperature, reaction time and slag content on crystal type, percent conversion and compressive strength of samples were investigated. The results suggested that the number of crystal types decreased with the increasing temperature, the percent conversion increased at the lower temperature and then decreased at the higher temperature. The obvious change in zeolite types was not observed in the process of prolonging reaction time, but the percent conversion increased. It must be noted that the excessive reaction time led to the dissolution of zeolite, thus the percent of zeolite conversion decreased. A moderate incorporation of slag led both the hydrothermal temperature and the reaction time for zeolite formation to decrease, strength of hydrothermal samples to increase, the phenomenon of stratification to be weaken. The suitable conditions for fabrication of zeolites were as follows: 10% of slag, hydrothermal treatment at 110 ℃ and for 20 h. The resulted samples showed the excellent performance, such as the compressive strength of 62.2 MPa and the zeolite conversion of 70%.
Key words:  slag    metakaolin    alkali-activation    synthetic condition    zeolite    percent conversion    compressive strength
出版日期:  2023-11-10      发布日期:  2023-11-10
ZTFLH:  TQ172  
基金资助: 北京市自然科学基金面上项目(2202061)
通讯作者:  *张文生,通信作者,博士,博士研究生导师,教授级高级工程师,现任绿色建筑材料国家重点实验室学术带头人,兼任中国硅酸盐学会理事及水泥分会副理事长兼秘书长。1992年本科毕业于哈尔滨建筑工程学院,1998年在武汉理工大学取得博士学位。主要从事高性能水泥制备、废弃物资源化利用及熟料和水泥化学的应用基础研究,承担完成国家科研项目近30项,获得省部级科技奖励3项(排名第一),发表学术论文100余篇(其中SCI、EI收录50余篇),申请国家发明专利70余项(其中授权30余项)。荣获第八届中国硅酸盐学会青年科技奖、首届吴中伟青年科技奖、建材行业优秀科技工作者等荣誉或称号,享受国务院特殊津贴。wensheng_zhang01@163.com   
作者简介:  叶家元,博士,硕士研究生导师,正高级工程师,现任中国建筑材料科学研究总院有限公司水泥科学与新型建筑材料研究院副院长,兼任中国材料研究学会青年工作委员会副主任委员、中国建筑学会建筑材料分会理事等。2004年本科毕业于武汉理工大学,2007年和2015年在中国建筑材料科学研究总院分别取得硕士和博士学位。主要从事固废资源化利用及低碳水泥基材料的基础理论研究及推广应用工作,承担完成14项国家科研项目,发表学术论文100余篇,申请国家发明专利70余项(授权30余项),获得省部级科技奖励6项,制修订标准6部;荣获第十三届中国硅酸盐学会青年科技奖等荣誉。
引用本文:    
叶家元, 李国豪, 史迪, 任雪红, 吴春丽, 张洪滔, 张文生. 矿渣/偏高岭土复合前驱体原位转化沸石的影响因素研究[J]. 材料导报, 2023, 37(21): 22040092-8.
YE Jiayuan, LI Guohao, SHI Di, REN Xuehong, WU Chunli, ZHANG Hongtao, ZHANG Wensheng. In-situ Fabrication of Zeolite Using Alkali-activated Slag-metakaolin as Precursors. Materials Reports, 2023, 37(21): 22040092-8.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.22040092  或          http://www.mater-rep.com/CN/Y2023/V37/I21/22040092
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