Technological Advances in Strengthening the Surface Wear Resistance of Aluminum Alloys Substrate
HAN Bingyuan1,2, GAO Xianghan1, DU Wenbo2, LEI Weining1, LI Shaosong3, CONG Mengqi1, HANG Weixing1, DU Wei1, ZHU Sheng2, *
1 School of Automotive and Traffic Engineering, Jiangsu University of Technology, Changzhou 213001, Jiangsu, China 2 National Key Laboratory for Remanufacturing, Academy of Army Armored Forces, Beijing 100072, China 3 National Key Laboratory for Human Factors Engineering, China Astronaut Research and Training Center, Beijing 100094, China
Abstract: Characterized by low density, high strength and easy processing, aluminum (Al) alloy materials have already been used in various industrial applications, including automobile, aerospace, etc. Many surface engineering technologies have been developed to tailor the properties of Al alloys for improving their service life in the wear and corrosion environment. Based on this, the research work of nine surface technologies such as plasma spraying, arc spraying, flame spraying, laser remelting, argon arc remelting, cold spraying, electric spark deposition, laser cladding, micro arc oxidation on aluminum alloy treatment to strengthen the wear resistance is summarized in this paper. Related works reported that these technologies improved the wear resistance of the Al alloy matrix to some extent. For example, plasma-sprayed coatings can effectively reduce substrate wear at high temperatures. The coating prepared by remelting technology has higher hardness and better wear resistance than the spray coating. The cold sprayed coatings using hard particles exhibit remarkably enhanced microhardness. In the deposits prepared by EDM, the uniformly distributed Si phases forming a tendril-like structure can greatly reduce the friction coefficient of the matrix, because they exhibit high strength. Meanwhile, this paper summarizes the merits and demerits of the mentioned technologies and their applicability. For instance, the thermal spray is efficient but easy to bring about thermal stress concentration, leading to a reduced bonding strength between coating and matrix. The argon arc remelting is inappropriate to tailor the low-melting-point evaporable metals and alloys. By comparison, laser remelting can diminish the porosity and oxide inclusions, but its equipment cost too much. Finally, this paper offers a prospect for strategies of compounding technology treatment, process optimization and new technology research & development to further improve wear resistance of Al alloys.
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2023, Vol. 37 
