等离子熔覆数值模拟研究现状

doi:10.11896/cldb.21040228

材料导报

2023, Vol. 37

Issue (7): 21040228-9 https://doi.org/10.11896/cldb.21040228

金属与金属基复合材料

等离子熔覆数值模拟研究现状

朱雪伟¹, 王海斗^2,3,*, 刘明^3,*, 朴钟宇¹

1 浙江工业大学机械工程学院,杭州 310023
2 陆军装甲兵学院机械产品再制造国家工程研究中心,北京 100072
3 陆军装甲兵学院装备再制造技术国防科技重点实验室,北京 100072

Research Status of Numerical Simulation of Plasma Cladding Processes

ZHU Xuewei¹, WANG Haidou^2,3,*, LIU Ming^3,*, PIAO Zhongyu¹

1 School of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China
2 National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China
3 National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China

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摘要等离子熔覆是表面工程热喷涂领域一项有发展前景的技术,具有热输入高、成本低的优势。等离子熔覆工艺研究一般采用经验归纳法确定最佳参数,该过程需要大量实验数据支撑,浪费材料。采用数值模拟优化工艺可以对等离子熔覆中传统观测手段无法监控的现象进行描述,并有效节省实验过程中的材料损耗。近年来,研究者们基于多种不同假定研究了转移电弧稳定、弧根附着、熔池生长及熔覆层堆积过程热分布等的数值模拟,成果斐然,这为进一步优化等离子熔覆枪的枪体设计、工艺参数的确定提供了理论支撑。在目前的国内外研究中,等离子熔覆数值模拟局限于复杂物理场的耦合失真与电磁场模型的编写简化,难以描述转移弧的产生释放过程与基体涂层间的作用机理,这需要进一步探究多物理场耦合、优化数值模拟方法、构建整体熔覆模拟系统。本文总结了等离子熔覆数值模拟的一般过程,分别对等离子熔覆射流特性模拟中能量分布、流场连续、电磁学特性三方面特性的模拟及熔覆层形成过程中熔池及粒子沉积模拟进行归纳,分析了数值模拟研究等离子熔覆工艺所面临的问题并展望其前景,为探索性能更加优良的等离子熔覆工艺提供参考。

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	朱雪伟
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关键词: 等离子熔覆数值模拟转移电弧熔池

Abstract: In the field of surface engineering thermal spraying, plasma cladding is a promising technology that has the advantages of high heat input and low cost. In the research of plasma cladding, scholars usually use empirical induction to determine the best parameters. However, this process requires a large amount of experimental data to support and waste materials. If numerical simulation is used, phenomena that cannot be monitored by traditional observation methods in plasma cladding can be analyzed, and material loss during the experiment can be effectively saved. In recent years, researchers have studied numerical simulations of transfer arc stability, arc root adhesion, molten pool growth, and heat distribution during cladding layer accumulation based on a variety of different assumptions, and the results have been remarkable. These results provide theoretical support for the further optimization of the plasma cladding gun body design and the determination of process parameters. At present, in domestic and foreign research, the numerical simulation of plasma cladding is limited to the coupling distortion of complex physical fields and the simplification of electromagnetic field models. It cannot reflect the mechanism between the generation and release process of the transfer arc and the substrate coating. Therefore, it is necessary to further explore the coupling of multiphysics, optimize the numerical simulation method, and build an overall cladding simulation system. This article starts with a general introduction of the numerical simulation process of plasma cladding, followed by a summary that covers the simulation of energy distribution, flow field continuity, and electromagnetic characteristics in the plasma cladding jet, and the simulation of the molten pool and particle deposition during the formation of the cladding layer. Based on the summary, the paper also gives a discussion on the challenging problems and the research outlook of this topic, which is expected to provide a re-ference for the development of plasma cladding techniques with better performance.

Key words: plasma cladding numerical simulation transfer arc molten pool

出版日期: 2023-04-10 发布日期: 2023-04-07

ZTFLH:

TG174.4

基金资助: 国家自然科学基金(52075542;52130509;52105235);装备预研重点基金项目(61409230607)

通讯作者: * 王海斗,博士生导师,陆军装甲兵学院机械产品再制造国家工程研究中心主任。1991年7月本科毕业于解放军理工大学机械工程专业。2003年6月在清华大学获得材料加工专业博士学位。目前的研究领域包括表面工程、再制造和摩擦学研究。出版中英文著作4部,发表SCI论文110余篇,授权国家发明专利及软件著作权近20项。先后获得军队及部级科技进步一等奖2项、二等奖3项,国家杰出青年科学基金,中国人民解放军科技领军人才,百千万人才工程国家级人选等奖项,现任国防973计划首席科学家。whaidou2021@163.com
刘明,陆军装甲兵学院装备再制造技术国防科技重点实验室助理研究员。2001年7月本科毕业于装甲兵工程学院,2018年12月在陆军装甲兵学院装备保障与再制造系材料科学与工程专业取得博士学位。长期从事表面涂层、等离子喷涂方面的研究工作,先后主持或参与国家级及军队级科研项目10余项,其中主持国家自然科学基金面上项目1项、装发预研重点基金项目1项、武器装备预研基金项目2项,获中国机械工业科技发明二等奖1项、军队科技进步二等奖2项。授权国家(国防)发明专利20余项,发表论文40余篇。hzaam@163.com

作者简介: 朱雪伟,2019年6月毕业于浙江工业大学,获得工学学士学位。现为浙江工业大学机械工程学院硕士研究生,在王海斗教授、朴钟宇教授和刘明助理研究员的指导下进行研究。目前主要研究领域为等离子喷熔、数值模拟等。

引用本文:

朱雪伟, 王海斗, 刘明, 朴钟宇. 等离子熔覆数值模拟研究现状[J]. 材料导报, 2023, 37(7): 21040228-9.
ZHU Xuewei, WANG Haidou, LIU Ming, PIAO Zhongyu. Research Status of Numerical Simulation of Plasma Cladding Processes. Materials Reports, 2023, 37(7): 21040228-9.

链接本文:

http://www.mater-rep.com/CN/10.11896/cldb.21040228 或 http://www.mater-rep.com/CN/Y2023/V37/I7/21040228

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