Research Progress on Additive Manufacturing Technologies of Al2O3 Ceramic
LI Yehua1, NIE Guanglin1, SHENG Pengfei1, DENG Xin1, BAO Yiwang2, WU Shanghua1
1 School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China 2 State Key Laboratory of Green Building Materials, China Building Materials Academy Co., Ltd., Beijing 100024, China
Abstract: Al2O3 ceramics are widely used in various fields such as mechanical processing, energy & chemical industry, biology medicine, owing to their excellent mechanical properties, thermal properties, chemical stability and biocompatibility. However, the inherent hardness and brittleness of Al2O3 ceramics bring great difficulties for their shaping and processing, and the further extended development of Al2O3 ceramics is hindered. At present, the fast developing additive manufacturing technology can effectively solve the above shaping problems, and more specifically it has outstanding advantages in the fabrication of complex shaped Al2O3 ceramics. The current additive manufacturing technologies used for Al2O3 ceramic shaping mainly involves binder jetting, powder bed fusion, material jetting, material extrusion, sheet lamination, stereolithography and so on. (1) Binder jetting is suitable for shaping the large scale Al2O3 ceramic parts, but their relative densities are generally low due to the processing characteristics of binder jetting, so the infiltration technology is usually needed to improve the relative densities and mechanical properties of the prepared Al2O3 ceramics. (2) Powder bed fusion includes selective laser melting (SLM) and selective laser sintering (SLS). SLM is used to prepare Al2O3 ceramic parts directly in one step, but the produced thermal stress can result in the formation of crack defects in the prepared Al2O3 ceramics; it is also difficult for SLS to prepare Al2O3 ceramics with high relative density, and thus the laser remelting, hot isostatic pressing and infiltration techniques are usually used to improve the relative density and mechanical properties of the prepared Al2O3 ceramics. (3) Material jetting is appropriate for the production of Al2O3 ceramic parts with small size and simple structure, and is futile to be applied in the fabrication of Al2O3 ceramic parts with suspended or hollow structures. (4) Material extrusion is suitable for the shaping of porous Al2O3 ceramic parts with high aspect ratio, but the finish of printed parts is relatively low. (5) Sheet lamination has the advantage of fast shaping speed and is suitable for the preparation of Al2O3-based laminated ceramic parts; meanwhile there exists some shortcomings, e.g. the stair-stepping effect and low material utilization rate. (6) Stereolithography is an efficient method to prepare the Al2O3 ceramic parts with high relative density, high surface finish and complex shapes, which has promising application foreground, but there still remain challenging tasks in the preparation of Al2O3 ceramic slurry with high solid content and low viscosity and the fabrication of Al2O3 cera-mic components with high strength, toughness and reliability. In this paper, the shaping principles, recent developments, advantages and existing problems of the additive manufacturing technologies for Al2O3 ceramic were overviewed in detail. In addition, the prospect of its development was given, so as to provide experience and lessons for the researchers in the field of Al2O3 ceramic additive manufacturing.
作者简介: 黎业华,2017年6月与2020年6月分别于江西理工大学和广东工业大学获得机械工程学士学位与硕士学位。现为广东工业大学机电工程学院博士研究生,在伍尚华教授的指导下进行研究。目前主要研究领域为氧化铝基陶瓷及其增材制造。 聂光临,2012年、2015年分别于济南大学和北京工业大学获材料科学与工程学士、硕士学位。2018年7月毕业于中国建筑材料科学研究总院,获得材料学博士学位。2018年9月至2021年9月在广东工业大学进行博士后研究,主要从事陶瓷材料的3D打印技术、陶瓷强韧化技术以及材料力学性评价技术的研究。已发表20余篇论文,其中SCI/EI检索论文16篇;申请10余项国家发明专利。 伍尚华,1984年、1987年于西安交通大学分别获得机械工程学士学位和材料科学与工程硕士学位,2001年于美国阿拉巴马大学获得材料工程博士学位。现任广东工业大学特聘教授、博士研究生导师,兼任中国机械工程学会增材制造专委会和工程陶瓷专委会成员以及全国增材制造标准化技术委员会成员。先后在世界一流实验室和跨国公司从事科研创新工作,在先进陶瓷制造技术等领域拥有近180项已获美国、日本、中国等国家专利局授权的或者正在审理的专利核心技术。在Advanced Materials、Additive Manufacturing、Journal of the American Ceramic Society等刊物上发表科研论文150多篇。目前主要研究方向包括陶瓷材料与金属陶瓷增材制造(3D打印)、纳米陶瓷和纳米陶瓷复合材料、陶瓷高温耐磨涂层、难加工材料的高速高效加工。
引用本文:
黎业华, 聂光临, 盛鹏飞, 邓欣, 包亦望, 伍尚华. Al2O3陶瓷增材制造工艺研究进展[J]. 材料导报, 2022, 36(14): 20110097-12.
LI Yehua, NIE Guanglin, SHENG Pengfei, DENG Xin, BAO Yiwang, WU Shanghua. Research Progress on Additive Manufacturing Technologies of Al2O3 Ceramic. Materials Reports, 2022, 36(14): 20110097-12.
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2022, Vol. 36 
