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材料导报  2022, Vol. 36 Issue (12): 20090337-8    https://doi.org/10.11896/cldb.20090337
  金属与金属基复合材料 |
金属电弧增材成形控制关键技术及研究现状
石玗, 朱珍文, 张刚, 李璐鹏
兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室,兰州730050
Key Technology and Status of Metal Arc Additive Morphology Control
SHI Yu, ZHU Zhenwen, ZHANG Gang, LI Lupeng
State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
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摘要 金属电弧增材制造是一种高效、低成本的快速净成形工艺,非常适合大尺寸金属零部件的整体成形制造。但电弧增材过程中热积累、散热边界条件及沉积层表面状态等非平衡时变使得成形件尺寸精度较低,直接影响沉积件的工程化应用。为此,本文以电弧增材成形过程稳定性控制为考察对象,详细调研分析了国内外相关研究机构的研究成果与技术优势,归纳总结了通过提高电弧增材成形过程稳定性来提高尺寸精度和表面质量需解决的关键科学技术问题,并讨论了以控制电弧增材成形过程稳定性提升成形精度的研究发展方向,以期为电弧增材过程稳定性调控和提高成形尺寸精度提供参考。
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石玗
朱珍文
张刚
李璐鹏
关键词:  丝材电弧增材制造  近净成形  熔池动态行为  稳定性控制    
Abstract: Metal arc additive manufacturing is an efficient and low-cost rapid net forming process, which is very suitable for the overall manufacturing of large-size metal parts. However, a series of non-equilibrium temporal variations such as heat accumulation, heat dissipation boundary conditions and deposition layer surface conditions, have been found to lower the dimensional accuracy of the formed parts, thereby directly handicapping the industrial application. On this regard, this paper takes the stability control of the arc additive forming process as the objective, and provides detailed investigation and analysis of the current research and technical advantages of the wire arc additive manufacturing. The key scientific and technical issues are proposed and outlooked, which imply the countermeasures of adjusting the additive manufacturing process stability to solve the aforementioned issues involving dimensional accuracy and surface quality. A prospective discussion on the future trends is also given in order to provide a useful reference for arc additive process stability control and improvement of forming dimensional accuracy.
Key words:  wire arc additive manufacturing    near net shape    dynamic behavior of molten pool    stability control
出版日期:  2022-06-25      发布日期:  2022-06-24
ZTFLH:  TG455  
基金资助: 国家自然科学基金(51905245);甘肃省重点研发计划项目(20YF8GA054);甘肃省自然科学基金(20JR5RA455);2022年陇原青年创新创业人才(团队)项目;光机电装备技术北京市重点实验室开放基金项目;兰州理工大学红柳优秀青年资助计划项目;中科院“西部之光”青年学者计划项目
通讯作者:  shiyu@lut.edu.cn   
作者简介:  石玗,兰州理工大学教授(博士)、博士研究生导师,国际焊接学会委员,中国焊接学会常务理事,中国机械工程学会高级会员,美国焊接学会会员。2001年6月获兰州理工大学材料加工工程专业工学硕士学位,2005年6月获兰州理工大学材料加工工程专业工学博士学位,2011年晋升教授,同年破格受聘为博士生导师。2007年2月—2008年2月和2011年7月—2011年12月两次在美国肯塔基大学先进制造中心焊接实验室访问研修,主要从事先进焊接方法、焊接物理及焊接过程控制等领域的研究工作。近年来,发表学术论文150余篇,其中SCI、EI、ISTP收录80余篇。主持国家“973”前期项目1项、国家自然科学基金项目4项、国家自然科学基金国际合作项目2项、教育部重点项目1项、军工科研项目4项、其他省部级及企业工程项目40余项,获多项科技奖励。
引用本文:    
石玗, 朱珍文, 张刚, 李璐鹏. 金属电弧增材成形控制关键技术及研究现状[J]. 材料导报, 2022, 36(12): 20090337-8.
SHI Yu, ZHU Zhenwen, ZHANG Gang, LI Lupeng. Key Technology and Status of Metal Arc Additive Morphology Control. Materials Reports, 2022, 36(12): 20090337-8.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20090337  或          http://www.mater-rep.com/CN/Y2022/V36/I12/20090337
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