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材料导报  2019, Vol. 33 Issue (23): 3892-3899    https://doi.org/10.11896/cldb.18110087
  材料与可持续发展(二)――材料绿色制造与加工* |
封闭型无溶剂聚氨酯的研究进展
刘帅, 马兴元
陕西科技大学轻工科学与工程学院,西安 710021
Research Progress of Blocked Solvent-free Polyurethane
LIU Shuai, MA Xingyuan
College of Bioresources Chemical and Materials Engineering, Shaanxi University of Science and Technology, Xi’an 710021
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摘要 传统溶剂型聚氨酯(PU)的使用容易造成环境污染,阻碍了PU在功能性膜、涂饰剂、发泡材料等领域的广泛应用。封闭型无溶剂聚氨酯(SFPU)具有绿色环保、低能耗、高稳定性、操作简单等优势,成为近年来PU领域的研究热点,尤其是活性可控的SFPU能够实现高效封闭与解封闭,促进了PU材料的进一步发展。
然而,由于封闭剂种类及结构的差异,形成的封闭型SFPU预聚体的解封闭温度波动大、易黄变,此外,解封时小分子封闭剂的逸出破坏了产物结构的规整性,降低了其力学性能。因此,近年来除研究单体对封闭型SFPU理化性能的影响外,研究者们主要在封闭剂的选择方面不断进行尝试,并取得了相关成果,在提高封闭型SFPU材料稳定性的同时有效降低了其解封闭温度。目前,封闭型SFPU在120 ℃下可实现完全解封闭。
现有的常用封闭剂主要为醇类、酚类、肟类、胺和酰胺类、活泼亚甲基类、吡唑和三唑类、亚硫酸氢盐类等。在这些封闭剂中,醇类结构的封闭剂使用最早,封闭的预聚体具有较低的活性和较高的解封闭温度,赋予材料极好的稳定性;尽管肟类封闭剂在较低的解封闭温度下能够释放活性异氰酸酯基,有助于重新裸露出的异氰酸酯基与扩链剂进行扩链,但其耐黄变性较差;毒性较小的吡唑和三唑类封闭剂具有含氮五元环的结构,产物不易黄变。封闭型SFPU起初采用直接封闭异氰酸酯单体的方法制备,但该法的扩链效果较差、成膜性能差。近几年的研究工作采用封闭SFPU预聚体的方法,即先合成SFPU预聚体,再进一步对预聚体进行封闭,确保了封闭型SFPU的高分子量和良好的成膜性。
本文对封闭型PU的研究进展进行了综述,包括封闭型溶剂PU、封闭型水性聚氨酯(WPU)和封闭型SFPU这三类工艺,并讨论了封闭型PU的类型与合成、常用封闭剂、封闭-解封闭反应机理、解封闭温度的影响因素、解封闭温度的测定方法。最后总结了目前封闭型SFPU的优点和不足之处,指出解决其解封闭时封闭剂逸出、解封闭温度较高和黏度较大三大难点是该项技术应用进程中的关键。
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关键词:  封闭型无溶剂聚氨酯  解封闭温度  封闭剂  影响因素    
Abstract: The use of traditional solvent polyurethane (PU) is likely to cause environmental pollution, which hinders the wide application of PU in functional films, finishes, foaming materials and the like. Blocked solvent-free polyurethane (SFPU), with its advantages of green, environmental protection, low energy consumption, high stability and simple operation, has become a research hotspot in the field of PU in recent years. In particular, SFPU with controllable activity can achieve efficient sealing and unsealing, which promotes the further development of PU materials.
However, due to the difference in the type and structure of the blocking agent, the blocked SFPU prepolymer formed has large deflagration temperature fluctuation and easy yellowing. In addition, the escape of the small molecule blocking agent during deblocking destroys the regularity of the product structure, reducing its mechanical properties. Therefore, in recent years, in addition to studying the effect of monomer on the physicochemical properties of blocked SFPU, the researchers have been trying on the selection of sealants, and have achieved relevant results, which effectively reduce the stability of blocked SFPU materials. It unblocks the temperature. At present, the blocked SFPU can achieve complete deblocking at 120 ℃.
The commonly used blocking agents are mainly alcohols, phenols, terpenes, amines and amides, active methylenes, pyrazoles and triazoles, bisulfites and the like. Among these blocking agents, the blocking agent for the alcohol structure is the earliest, the blocked prepolymer has a lo-wer activity and a higher deblocking temperature, giving the material excellent stability; although the anthraquinone blocking agent is lower. The release of the active isocyanate group at the deblocking temperature facilitates the re-extraction of the exposed isocyanate group and the chain extender, but the yellowing resistance is poor; the less toxic pyrazole and triazole sealer have nitrogen The structure of the five-membered ring is not easy to yellow. The blocked SFPU was initially prepared by a method of directly blocking the isocyanate monomer, but the method has a poor effect of extending the chain and a low film forming property. In recent years, the research work has adopted the method of sealing SFPU prepolymer, that is, synthesizing SFPU prepolymer first, and further blocking the prepolymer, ensuring high molecular weight and good film formation of the blocked SFPU.
In this paper, the research progress of blocked PU is reviewed, including three types of traditional blocked solvent PU, blocked WPU and blocked SFPU. The types and synthesis of blocked PU, common blocking agent and blocked-unblocking are discussed. Reaction mechanism, factors influencing the deblocking temperature, and methods for determining the deblocking temperature. The mechanism of blocked deblocking is divided into elimination-addition mechanism and nucleophilic substitution mechanism; the factors affecting the deblocking temperature are the structure of isocyanate, the structure of the blocking agent, the reaction medium and the catalyst. At the end of this paper, the advantages and disadvantages of the current blocked SFPU are summarized. It is pointed out that solving the three difficulties of blocking agent release, high deblocking temperature and high viscosity when unsealing is the key to be solved in the application process of this technology.
Key words:  blocked solvent-free polyurethane    deblocking temperature    blocking agent    influencing factors
               出版日期:  2019-12-10      发布日期:  2019-09-30
ZTFLH:  TQ311  
基金资助: 国家高技术研究发展计划(863计划)项目(2015AA033903)
作者简介:  刘帅,2017年6月毕业于陕西科技大学,获得学士学位。现为陕西科技大学轻工科学与工程学院硕士研究生,在马兴元教授的指导下进行研究。目前主要研究方向为封闭型无溶剂聚氨酯。
马兴元,教授,工学博士,现任陕西科技大学轻工科学与工程学院教授、研士研究生导师、非织造材料与工程系主任。兼任《中国皮革》《西部皮革》《皮革与化工》等专业杂志的编委。长期从事皮革、合成革教学与科研工作20多年,已经获得授权的国家发明专利40多项,在外文及核心期刊上发表论文50多篇,完成专业著作5部。作为项目负责人或主要完成人,完成国家863项目2项,国家科技部专项基金项目2项,国家自然科学基金项目1项,国家中小企业创新基金项目2项,教育部科学技术研究重点项目1项,陕西省科技厅工业攻关项目1项,福建省局域重大项目1项。
引用本文:    
刘帅, 马兴元. 封闭型无溶剂聚氨酯的研究进展[J]. 材料导报, 2019, 33(23): 3892-3899.
LIU Shuai, MA Xingyuan. Research Progress of Blocked Solvent-free Polyurethane. Materials Reports, 2019, 33(23): 3892-3899.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.18110087  或          http://www.mater-rep.com/CN/Y2019/V33/I23/3892
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