Research Status of Energy-carrying Beam Additive Repairing Technology for Nickel-based Superalloys
JIANG Ruixin1, NIU Zongwei1, SHI Chengcheng1, REN Zhiqiang2, HAN Guofeng2,*, YANG Baowei1, WANG Wenyu2,*, YANG Shanlin3, CHEN Helian4
1 College of Mechanical Engineering, Shandong University of Technology, Zibo 255049, Shandong, China 2 Key Laboratory of National Defense Technology for Equipment Remanufacturing Technology, Army Armored Forces Academy, Beijing 100072, China 3 Unit 63926 of the People's Liberation Army of China, Beijing 100192, China 4 Teaching and Evaluation Center, Chinese People's Liberation Army Air Force Command College, Beijing 100097, China
Abstract: Nickel-based superalloys have been widely used in hot-end components such as aerospace engines and industrial gas turbines because of their excellent creep resistance, high oxidation resistance and corrosion resistance at elevated temperatures. Under the extreme environment such as wear, impact force, high temperature erosion and alternating stress, the hot-end parts suffer damages, including thermal cracking, fracture and so on, which directly effects the service safety of the equipment. Therefore, how to restore the service performance of nickel-based superalloys damaged parts is a burning problem. The energy-carrying beam provides a high-quality and efficient restoration way for nickel-based superalloys to quickly rebuild the size and performance of the damaged parts due to its advantages such as concentrated energy, strong penetration, low heat input, and good metallurgical bonding between coating and substrate. This article introduces the technical principles of laser, electron, arc, and plasma energy-carrying beam additive repair processes, summarizes the bottleneck problems in the repair of nickel-based superalloys, and reviews the current important research progress in the repair of nickel-based alloys. The developing direction of energy-carrying beam additive repair technology for nickel-based superalloys is also highlighted.
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2023, Vol. 37 
