A Review on Surface Roughness of Metals Parts Fabricated by Selective Laser Melting
JIN Xinyuan, LAN Liang, HE Bo, ZHU Aodi, GAO Shuang
Research Center of High-temperature Alloy Precision Forming, School of Material Engineering, Shanghai University of Engineering Science, Shanghai 201620, China
Abstract: Selective laser melting (SLM) is a new additive manufacturing (AM) technology, which has the advantage of high efficiency, high precision, near-net forming, and can be used to fabricate high performance components with complex geometries. All of these characters make SLM a wide array of application in aerospace and biomedical fields. However, the surface quality of parts manufactured via SLM still cannot meet the needs of industrial applications. The optimization of process parameters and different post-treatment processes are the main ways to control the surface quality of SLM-fabricated parts. For the post-treatment process of SLM-manufactured parts, it mainly includes conventional machining, surface blasting, laser polishing, chemical polishing, electrolytic polishing, ultrasonic surface modification, etc. Especially for those parts with specific applications, higher requirements are placed on the surface wear resistance, notch sensitivity, and fluid friction resistance. Therefore, it is necessary to select an appropriate post-treatment process based on the characteristics of the SLM-fabricated parts. Based on the principle of the SLM technology, this paper summarizes the main factors affecting the surface roughness and the main post-treatment processes to improve the surface quality of the SLM-manufactured parts. Finally, the challenges and future development trends of controlling the surface roughness of SLM-manufactured metal parts are prospected and assessed.
作者简介: 金鑫源,1995 年生,2017 年毕业于上海工程技术大学,获工学学士学位,现为上海工程技术大学材料学专业硕士,主要研究方向为钛合金增材制造。以第一作者身份在Materials Science and Engineering: A期刊上发表论文1篇。 兰亮,1986年生,2016年毕业于上海大学钢铁冶金专业,获博士学位;现为上海工程技术大学材料工程学院讲师、硕士研究生导师;中国金属学会会员;主要研究方向为钛合金增材制造,激光表面处理;以第一作者或者通讯作者身份在Journal of Materials Science & Technology、Materials Science and Engineering: A、Materials Letters、Ceramic International等期刊上发表论文7篇;担任Materials Letters、Journal of Manufacturing Processes、Journal of Adhesion Science and Technology等期刊审稿人。
引用本文:
金鑫源, 兰亮, 何博, 朱奥迪, 高双. 选区激光熔化成形金属零件表面粗糙度研究进展[J]. 材料导报, 2021, 35(3): 3168-3175.
JIN Xinyuan, LAN Liang, HE Bo, ZHU Aodi, GAO Shuang. A Review on Surface Roughness of Metals Parts Fabricated by Selective Laser Melting. Materials Reports, 2021, 35(3): 3168-3175.
Thompson S M, Bian L, Shamsaei N, et al.Additive Manufacturing,2015,8,36.2 William E Frazier.Journal of Materials Engineering & Performance,2014,23,1917.3 Levy G N, Schindel R, Kruth J P.CIRP Annals-Manufacturing Technology,2010,52,589.4 Emelogu A, Marufuzzaman M, Thompson S M, et al.Additive Manufacturing,2016,11,97.5 Murr L E, Gaytan S M, Medina F, et al.Philosophical Transactions: Mathematical, Physical and Engineering Sciences,2010,368,1999.6 Harun W S W, Kamariah M S I N, Muhamad N, et al.Powder Technology,2018,327,128.7 Li H L, Jia D C, Yang Z H, et al.Materials Science and Technology,2019,27(2),1(in Chinese).李海亮,贾德昌,杨治华,等.材料科学与工艺,2019,27(2),1.8 Townsend A, Senin N, Blunt L, et al.Precision Engineering,2016,46,34.9 Yadollahi A, Shamsaei N.International Journal of Fatigue,2017,98,14.10 Jin X, Lan L, Gao S, et al.Materials Science and Engineering: A,2020,780,139199.11 Liu R C, Yang Y Q, Wang D.Laser Technology,2013,37(4),425(in Chinese).刘睿诚,杨永强,王迪.激光技术,2013,37(4),425.12 Jason C F, Shawn P M, Brandon M L.Procedia CIRP,2016,45,131.13 Zhu C K, Ding L P.Applied Laser,2017(2),207(in Chinese).朱成凯,丁力平.应用激光,2017(2),207.14 Hu Z H.Study on the melting and solidification behavior of AlCu5MnCdVA alloy fabricated by selective laser melting. Ph.D. Thesis, Huazhong University of Science and Technology, China,2018 (in Chinese).胡志恒. AlCu5MnCdVA铝合金的激光选区熔化成形熔凝行为研究.博士学位论文,华中科技大学,2018.15 Duan S Q.Optimization of laser selective melting process for metal overhanging circular hole structure. Master's Thesis, Nanjing University of Science and Technology, China,2018(in Chinese).段声勤. 金属悬垂圆孔结构激光选区熔化成形工艺优化.硕士学位论文,南京理工大学,2018.16 Cai W J.Research on process and property of 18Ni-300 alloy manufactured by selective laser melting. Master's Thesis, Lanzhou University of Technology, China,2018(in Chinese).蔡伟军. 18Ni-300粉末激光选区熔化成型工艺及成型件性能研究.硕士学位论文,兰州理工大学,2018.17 An C, Zhang Y M, Zhang J S.Applied Laser,2018,38(3),328(in Chinese).安超,张远明,张金松.应用激光,2018,38(3),328.18 Li Z H, Kuai Z Z, Liu B, et al.Journal of Ordnance Equipment Engineering,2019,40(9),165(in Chinese).李忠华,蒯泽宙,刘斌,等.兵器装备工程学报,2019,40(9),165.19 Meiners W, Wissenbach K, Gasser A.DE. patent, DE19649865C1,1998.20 Herzog D, Seyda V, Wycisk E, et al.Acta Materialia,2016,117,371.21 Zhao X H, Zuo Z B, Han Z Y, et al.Materials Review A:Review Papers,2016,30(12),120(in Chinese).赵霄昊,左振博,韩志宇,等.材料导报:综述篇,2016,30(12),120.22 Liu S Y, Shin Y C.Materials & Design,2019,164,107552.23 Lan L, Jin X, Gao S, et al.Journal of Materials Science & Technology,2020,50,153.24 Mumtaz K, Hopkinson N.Rapid Prototyping Journal,2009,15,96.25 Yadroitsev I, Gusarov A, Yadroitsava I, et al.Journal of Materials Processing Technology,2010,210,1624.26 Majeed A, Ahmed A, Salam A, et al.International Journal of Lightweight Materials and Manufacture,2019,2,288.27 Khairallah S A, Anderson A T, Rubenchik A, et al.Acta Materialia,2016,108,36.28 Matthews M J, Guss G, Khairallah S A, et al.Acta Materialia,2016,114,33.29 Karlsson J, Snis A, Engqvist H, et al.Journal of Materials Processing Technology,2013,213,2109.30 Yang T, Liu T T, Liao W H, et al.Journal of Materials Processing Technology,2019,266,26.31 Roehling T T, Wu S S Q, Khairallah S A, et al.Acta Materialia,2017,128,197.32 Nguyen Q B, Luu D N, Nai S M L, et al.Archives of Civil and Mechanical Engineering,2018,18(3),948.33 Qiu C L, Panwisawas C, Ward M, et al.Acta Materialia,2015,96,72.34 Chan K S, Koike M, Mason R L, et al.Metallurgical and Materials Transactions A,2013,44,1010.35 Moussaoui K, Rubio W, Mousseigne M, et al.Materials Science and Engineering: A,2018,735,182.36 Li C, White R, Fang X Y, et al.Materials Science and Engineering: A,2017,705,20.37 Mumtaz K, Hopkinson N.Rapid Prototyping Journal,2010,16,248.38 Strano G, Hao L, Everson R M, et al.Journal of Materials Processing Technology,2013,213,589.39 Chen Z E, Wu X H, Tomus D, et al.Additive Manufacturing,2018,21,91.40 Pegues J, Roach M, Williamson R S, et al.International Journal of Fatigue,2018,116,543.41 Brinksmeier E, Levy G, Meyer D, et al.CIRP Annals,2010,59,601.42 Eyzat Y, Chemkhi M, Portella Q, et al.Procedia CIRP,2019,81,1225.43 Bagehorn S, Wehr J, Maier H J.International Journal of Fatigue,2017,102,135.44 Zhang Y J, Song B, Zhao X.Journal of Mechanical Engineering,2018,54(13),170(in Chinese).章媛洁,宋波,赵晓,等.机械工程学报,2018,54(13),170.45 Wycisk E, Solbach A, Siddique S, et al.Physics Procedia,2014,56,371.46 Aboulkhair N T, Maskery I, Tuck C, et al.Materials & Design,2016,104,174.47 Greitemeir D, Schmidtke K, Holzinger V, et al.In:Conference Record of the 27th ICAF Symposium. Jerusalem,2013,pp.5.48 Heidrich S, Richmann A, Schmitz P, et al.Optics & Lasers in Enginee-ring,2014,59,34.49 Kumstel J, Kirsch B.Physics Procedia,2013,41,362.50 Ma C P, Guan Y C, Zhou W.Optics and Lasers in Engineering,2017,93,171.51 Marimuthu S, Triantaphyllou A, Antar M, et al.International Journal of Machine Tools & Manufacture,2015,95,97.52 Yung K C, Xiao T Y, Choy H S, et al.Journal of Materials Processing Technology,2018,262,53.53 Bhaduri D, Penchev P, Batal A, et al.Applied Surface Science,2017,405,29.54 Wang W J, Yung K C, Choy H S, et al.Applied Surface Science,2018,443,167.55 Balyakin A, Zhuchenko E, Nosova E.Materials Today: Proceedings,2019,19,2307.56 Balyakin A, Goncharov E, Zhuchenko E.Materials Today: Proceedings,2019,19,2291.57 Mohammadian N, Turenne S, Brailovski V.Journal of Materials Proces-sing Technology,2018,252,728.58 GPyka G, Kerckhofs G, Papantoniou I, et al.Materials,2013,6,4737.59 Jung J H, Park H K, Soo Lee B S, et al.Surface and Coatings Technology,2017,324,106.60 Zeidler H, Boettger-Hiller F, Edelmann J, et al.Procedia CIRP,2016,49,83.61 Zhang J, Chaudhari A, Wang H.Journal of Manufacturing Processes,2019,45,710.62 Tan K L, Yeo S H.Wear,2017,378-379,90.63 Zhang H, Zhao J Y, Liu J, et al.Additive Manufacturing,2018,22,60.64 Sterling A J, Torries B, Shamsaei N, et al.Materials Science and Engineering: A,2016,655,100.