Research Progress of Rapid Tooling Based on Additive Manufacturing
ZOU Wei1, HUANG Jintao2, CHENG Chun1, WANG Guanghong1, WANG Weiping1, LIU Yidong2, MIN Yonggang2, LYU Jianzhong3
1 School of Mechatronic Engineering, Jiangsu Normal University, Xuzhou 221116,Jiangsu, China 2 School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, China 3 Dalian Hybridwise Technology Company Limited, Dalian 116024, Liaoning, China
Abstract: Additive manufacturing, also known as 3D printing, is a digital manufacturing technology based on discrete stacking principle. Due to its high flexibility and rapidity, additive manufacturing has received widespread attention. It can reduce the production cost, shorten the manufacturing cycle, and quickly respond to the personalized needs of customers for molded products with additive manufacturing technology to manufacture mold or die. Rapid tooling based on additive manufacturing(AM) is also known as rapid tooling technology. According to whether the part based on additive manufacturing is directly used as a mold or die, rapid tooling is divided into indirect rapid tooling and direct rapid tooling. According to the hardness of the mold or die material, rapid tooling is divided into hard tooling and soft tooling. Indirect rapid tooling has developed from indirect soft tooling such as silicone tooling, to indirect hard tooling. Due to the complex process and low precision of indirect rapid tooling and short life of soft tooling, with the development of additive manufacturing and material, more and more attention has been paid to direct rapid tooling in recent years. This article mainly reviews the development history, process principle and typical process of rapid tooling based on additive manufacturing, and compares and analyzes these processes of rapid tooling. Meanwhile, it summarizes the basic principles, typical processes and characteristics of rapid tooling based on additive-subtractive hybrid manufacturing, and new materials used in rapid tooling. For rapid tooling, there are many drawbacks such as low precision, poor surface quality, internal defects of the mold or die, anisotropy of mechanical properties, limited size of mold or die and high cost. Therefore, rapid tooling will trend to high precision, high surface quality, high mechanical properties and low cost. The additive and subtractive hybrid manufacturing will be applied more than additive manufacturing. At the same time, the defect detection and control in the rapid tooling will become a research hotspot.
作者简介: 邹伟, 2003年6月毕业于江西理工大学机电工程学院,获得工学学士学位,2016年10月在华南理工大学国家聚合物工程研究中心取得博士学位,2019年7月至2020年7月在美国佐治亚理工学院访学一年,现为江苏师范大学机电工程学院教师。主要从事聚合物加工新理论及成型设备、增材制造研究,在聚合物加工及其相关领域发表论文10余篇,获专利4项。 黄锦涛,博士。2009年本科及2012年硕士毕业于四川大学高分子科学与工程学院;2015年博士毕业于华南理工大学机械与汽车工程学院。2021.1起,在广东工业大学全职工作,担任材料与能源学院副教授。近年来在Chemical Engineering Journal、Composites Part B: Engineering、Solar Energy Materials & Solar Cells等期刊发表SCI论文30余篇,其中第一/通讯作者论文20余篇,获专利10余项。 共同第一作者
引用本文:
邹伟, 黄锦涛, 程春, 王光宏, 王伟平, 刘屹东, 闵永刚, 吕建忠. 基于增材制造技术快速模具制造研究进展[J]. 材料导报, 2022, 36(19): 21020083-9.
ZOU Wei, HUANG Jintao, CHENG Chun, WANG Guanghong, WANG Weiping, LIU Yidong, MIN Yonggang, LYU Jianzhong. Research Progress of Rapid Tooling Based on Additive Manufacturing. Materials Reports, 2022, 36(19): 21020083-9.
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2022, Vol. 36 
