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材料导报  2023, Vol. 37 Issue (9): 21100184-12    https://doi.org/10.11896/cldb.21100184
  高分子与聚合物基复合材料 |
热喷涂陶瓷-树脂复合涂层的研究现状
彭启清1,2, 刘明2,*, 黄艳斐2, 马国政2, 郭伟玲2, 王海斗1,2
1 陆军装甲兵学院机械产品再制造国家工程研究中心,北京 100072
2 陆军装甲兵学院装备再制造技术国防科技重点实验室,北京 100072
Research Status of Ceramic-resin Composite Coatings by Thermal Spraying
PENG Qiqing1,2, LIU Ming2,*, HUANG Yanfei2, MA Guozheng2, GUO Weiling2, WANG Haidou1,2
1 National Engineering Research Center for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China
2 National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072, China
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摘要 陶瓷-树脂复合涂层兼具陶瓷材料和树脂材料的优异性能,具有良好的力学性能、摩擦磨损性能、耐腐蚀性能等,可用于防腐、减摩等领域,是当前热喷涂领域的新兴研究方向。如在先进航空发动机制造领域,通过在陶瓷涂层中添加树脂材料以增加涂层孔隙率,使高温可磨耗封严涂层的可磨耗性显著提升。然而,陶瓷与树脂的热物理性质和化学性质差异较大,导致复合涂层沉积时粒子的熔融沉积行为呈现复杂多样性,对涂层性能的影响规律尚不清晰。目前,国内外对陶瓷-树脂复合涂层的制备和应用开展了大量的研究,在不同热喷涂方法下,陶瓷材料和树脂材料对复合涂层结构、性能的影响取得了显著成果。基于此,本文综述了采用火焰喷涂、等离子喷涂、反应等离子喷涂三种热喷涂技术制备陶瓷-树脂复合涂层的国内外相关研究;比较分析了喷涂过程中,不同热喷涂技术对陶瓷材料与树脂材料的影响规律;梳理了等离子喷涂工艺的优化方法;展望了未来陶瓷-树脂复合涂层的研究重点与应用方向。
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彭启清
刘明
黄艳斐
马国政
郭伟玲
王海斗
关键词:  陶瓷-树脂涂层  功能涂层  火焰喷涂  等离子喷涂  反应等离子喷涂    
Abstract: Ceramic-resin composite coatings combine the excellent properties of ceramic and resin materials. They possess good mechanical, friction, and wear properties, and good corrosion resistance, which makes them applicable to the fields of corrosion protection and friction reduction. These materials represent an emerging research direction in the field of thermal spraying. For instance, in advanced aircraft engine manufactu-ring, the addition of resin materials to ceramic coatings to increase coating porosity can significantly improve the abradability of high-temperature abradable seal coatings. However, considerable differences in the thermophysical and chemical properties of ceramics and resins lead to complexity and diversity in the fused deposition behaviour of particles during composite coating deposition, and the patterns of influence on coating properties remain unclear. Substantial research on the preparation and applications of ceramic-resin composite coatings has been conducted in China and other countries. Related studies have achieved remarkable results from the investigation of the effects of ceramic and resin materials on the structures and properties of composite coatings prepared using different thermal spraying methods. Accordingly, this study provides a review of the relevant research in China and other countries on the preparation of ceramic-resin composite coatings using three thermal spraying techniques, namely, flame, plasma, and reactive plasma spraying. We comparatively analysed the patterns of influence of different thermal spraying techniques on ceramic and resin materials during the spraying process, summarised the methods for the optimisation of plasma spraying, and discussed prospects for future research and applications of ceramic-resin composite coatings.
Key words:  ceramic-resin coating    functional coating    flame spraying    plasma spraying    reactive plasma spraying
出版日期:  2023-05-10      发布日期:  2023-05-04
ZTFLH:  TB332  
基金资助: 国家自然科学基金(52075542;52130509;52105235)
通讯作者:  *刘明,中国人民解放军陆军装甲兵学院装备再制造技术国防科技重点实验室助理研究员。2001年7月本科毕业于原中国人民解放军装甲兵工程学院;2007年4月在原中国人民解放军装甲兵工程学院取得材料加工工程专业硕士学位;2018年12月取得陆军装甲兵学院材料科学与工程专业博士学位。长期从事表面涂层、等离子喷涂方面的研究工作,先后主持或参与国家级及军队级科研项目10余项,授权国家(国防) 发明专利10余项,发表论文40余篇。hzaam@163.com   
作者简介:  彭启清,2017年6月本科毕业于原中国人民解放军装甲兵工程学院,2020年9月至今攻读陆军装甲兵学院材料科学与工程专业硕士研究生学位。目前的主要研究方向为热喷涂技术。
引用本文:    
彭启清, 刘明, 黄艳斐, 马国政, 郭伟玲, 王海斗. 热喷涂陶瓷-树脂复合涂层的研究现状[J]. 材料导报, 2023, 37(9): 21100184-12.
PENG Qiqing, LIU Ming, HUANG Yanfei, MA Guozheng, GUO Weiling, WANG Haidou. Research Status of Ceramic-resin Composite Coatings by Thermal Spraying. Materials Reports, 2023, 37(9): 21100184-12.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21100184  或          http://www.mater-rep.com/CN/Y2023/V37/I9/21100184
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