Please wait a minute...
材料导报  2022, Vol. 36 Issue (13): 20120260-7    https://doi.org/10.11896/cldb.20120260
  金属与金属基复合材料 |
谐波减速器用粉末冶金刚轮材料的摩擦磨损性能研究
王蕊1,*, 王林山1,2,3, 石韬1, 周超4, 汪礼敏1,2,3
1 北京有研粉末新材料研究院有限公司,北京 101407
2 有研粉末新材料股份有限公司,北京 101407
3 北京市金属粉末工程技术研究中心,北京 101407
4 航天科工智能机器人有限责任公司,北京 100074
Study on Friction and Wear Properties of Powder Metallurgy Rigid Gear of Harmonic Gear Drive
WANG Rui1,*, WANG Linshan1,2,3, SHI Tao1, ZHOU Chao4, WANG Limin1,2,3
1 GRIPM Research Institute Co., Ltd., Beijing 101407, China
2 GRIPM Advanced Materials Co., Ltd., Beijing 101407, China
3 Research Institute Center for Metal Powder Engineering Technology, Beijing 101407, China
4 Aerospace Science & Industry Intellience Bobot Co.,Ltd., Beijing 100074,China
下载:  全 文 ( PDF ) ( 15440KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 谐波减速器具有传动平稳、传动精度和传动效率高、传动比范围大、承载能力高、结构简单、体积小、质量轻等优点,被广泛应用于航空航天、工业机器人、精密医疗等领域。目前,国内外谐波减速器刚轮材料多采用球墨铸铁和合金钢,刚轮制造多采用慢走丝、滚齿或插齿工艺,效率低,成本高,而采用粉末冶金法制备的材料尚未在谐波齿轮中应用。鉴于此,本工作将铁基Fe-Ni-Mo-Cu-C粉末冶金材料用于谐波减速器刚轮的制备,采用面摩擦磨损试验机对材料的摩擦磨损性能进行研究。白光干涉形貌、光学显微镜、扫描电镜和500 h台架实验的测试结果表明,粉末冶金法制备的Fe-Ni-Mo-Cu-1.0C材料具有优异的摩擦磨损性能,能够满足谐波减速器刚轮的使用要求。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
王蕊
王林山
石韬
周超
汪礼敏
关键词:  谐波减速器  粉末冶金刚轮材料  白光干涉  载荷  摩擦磨损性能    
Abstract: Harmonic gear drive is widely used in aerospace, industrial robots, precision medical and other fields, owing to its excellent properties, such as stable transmission, high transmission accuracy and efficiency, a wide range of transmission ratio, high bearing capacity, simple structure, small volume, light weight and so on. The material of rigid gear for harmonic gear drive at home and abroad is mostly ductile cast iron and alloy steel, and the rigid gear is mainly manufactured through low speed wire cut, gear hobbing or gear shaping, which have the disadvantages of low efficiency and high cost. The material prepared by powder metallurgy has not been applied in harmonic gear drive. This work herein proposed the application of Fe-Ni-Mo-Cu-C material made through powder metallurgy process in rigid gear of harmonic gear drive. The friction and wear properties of the mentioned powder metallurgy material were studied by the surface friction and wear tester. According to the results of white-light interference morphology, optical microscopy (OM), scanning electron microscope (SEM) and 500 h bench test measurement, the Fe-Ni-Mo-Cu-1.0C material prepared by powder metallurgy has excellent friction and wear performance, which can meet the requirements of rigid gear for harmonic gear drive.
Key words:  harmonic gear drive    powder metallurgy rigid gear    white-light interference    load    friction and wear properties
出版日期:  2022-07-10      发布日期:  2022-07-12
ZTFLH:  TF125  
基金资助: 北京市科学技术委员会(Z181100003118009)
通讯作者:  * ruiwang8023@163.com20120260-1   
作者简介:  王蕊,北京有研粉末新材料研究院有限公司工程师。2017年6月毕业于北京有色金属研究总院,材料科学与工程专业,获硕士学位。主要从事粉末冶金材料和制品的研发,发表论文2篇,SCI论文1篇。
引用本文:    
王蕊, 王林山, 石韬, 周超, 汪礼敏. 谐波减速器用粉末冶金刚轮材料的摩擦磨损性能研究[J]. 材料导报, 2022, 36(13): 20120260-7.
WANG Rui, WANG Linshan, SHI Tao, ZHOU Chao, WANG Limin. Study on Friction and Wear Properties of Powder Metallurgy Rigid Gear of Harmonic Gear Drive. Materials Reports, 2022, 36(13): 20120260-7.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20120260  或          http://www.mater-rep.com/CN/Y2022/V36/I13/20120260
1 Fusaro R L. In: Conference Record of the NASA/TM-2001-210806. Orlando, USA, 2001, pp. 1.
2 Zhou H, Sun J, Wen Q P, et al. Journal of Astronautics, 2009, 30(1), 384 (in Chinese).
周晖, 孙京, 温庆平, 等.宇航学报, 2009, 30(1), 384.
3 Li J Y, Wang J X, Zhou G W, et al. Tribology, 2013, 33(1), 44 (in Chinese).
李俊阳, 王家序, 周广武, 等.摩擦学学报, 2013, 33(1), 44.
4 Xia T, Jiang P, Ma C, et al. Journal of Mechanical Transmission, 2016, 40(1), 173 (in Chinese).
夏田, 江鹏, 马超, 等.机械传动, 2016,40(1), 173.
5 Guo X J. Study on tribological design of cup-shaped flexspline surface in harmonic gear drive. Ph.D. Thesis, Harbin Institute of Technology, China, 2013 (in Chinese).
郭宣瑾. 谐波传动杯形柔轮表面摩擦学设计研究. 博士学位论文, 哈尔滨工业大学, 2013.
6 Li J Y, Wang J X, Zhou G W, et al. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 2015, 229(12), 1491.
7 Zhao Q. Study on transmission accuracy of harmonic drive with composite material layer. Master's Thesis, Chongqing University, China, 2015 (in Chinese).
赵强. 具有复合材料层的谐波减速器传动精度研究. 硕士学位论文, 重庆大学, 2015.
8 Johnson M R, Gehling R, Head R. In: Conference Record of the 38th Aerospace Mechanisms Symposium. Williamsburg, USA, 2006, pp. 37.
9 Zhang C L, Wei Y, Fang W, et al. Materials Reports B: Research Papers, 2018, 32(8), 2842 (in Chinese).
张朝磊, 魏旸, 方文, 等.材料导报:研究篇, 2018, 32(8), 2842.
10 Li B, Li R X. Tribology, 2011, 31(3), 216 (in Chinese).
李波, 李瑞祥.摩擦学学报, 2011, 31(3), 216.
11 Yang S Y. Study of wear failure mechanism of harmonic reducer 's flexible wheel. Master's Thesis, Shaanxi University of Science & Technology, China, 2018 (in Chinese).
杨世勇. 谐波减速器柔轮磨损失效机理研究. 硕士学位论文, 陕西科技大学, 2018.
12 Liang X B, Li G, Wang L S, et al. Powder Metallurgy Technology, 2015, 33(2), 83 (in Chinese).
梁雪冰, 李改, 王林山, 等.粉末冶金技术, 2015, 33(2), 83.
13 Huang F F, Zhu D Y, Wang M J, et al. Foundry Technology, 2011, 32(12), 1669 (in Chinese).
黄芬芬, 朱定一, 王明杰, 等. 铸造技术, 2011, 32(12), 1669.
14 Yao Y Q. The Research on friction and wear properties of low-carbon low-alloy steels. Master's Thesis, Nanjing University of Science and Techno-logy, China, 2013 (in Chinese).
姚寅群.低碳低合金钢摩擦磨损性能研究. 硕士学位论文, 南京理工大学, 2013.
15 Zhang G T, Yin Y G, Li R R, et al. Tribology, 2019, 39(5), 619 (in Chinese).
张国涛, 尹延国, 李蓉蓉, 等. 摩擦学学报, 2019, 39(5), 619.
16 Teng H, Li Y F, Zeng H Z, et al. The Chinese Journal of Nonferrous Me-tals, 2015, 25(10), 2720 (in Chinese).
滕浩, 李佑福, 曾海卒, 等.中国有色金属学报, 2015, 25(10), 2720.
17 Martin F, García C, Blanco Y. Wear, 2015, 328-329, 1.
18 Hu H Z. Keji Zhifu Xiangdao, 2010, 18(13), 123 (in Chinese).
胡焕芝. 科技致富向导, 2010, 18(13), 123.
[1] 陈东方, 武海鹏, 梁钒, 周骐, 宋显刚, 田爱琴. 六边形Al-复合材料薄壁混杂管准静态压缩实验和吸能机理分析[J]. 材料导报, 2022, 36(Z1): 22020120-6.
[2] 张莲芝, 吴张永, 王庭有, 朱启晨, 蔡晓明, 莫子勇. 纳米氧化锆多层吸附的模拟及实验研究[J]. 材料导报, 2021, 35(18): 18040-18046.
[3] 张承承. 复合材料开孔平板结构强度数值仿真及试验验证[J]. 材料导报, 2021, 35(18): 18190-18194.
[4] 郝新超, 薛斌. 复合材料疲劳强度分布与疲劳验证载荷放大系数[J]. 材料导报, 2020, 34(Z2): 447-452.
[5] 孙鹏飞, 黄舰, 吕平, 张锐, 方志强. 聚脲涂覆建筑结构抗爆性能研究进展[J]. 材料导报, 2020, 34(Z2): 623-630.
[6] 李亚林, 孙垒, 曹柳絮, 焦孟旺, 罗伟, 邱振宇, 王畅. 汽车制动盘用铝基复合材料摩擦磨损研究进展[J]. 材料导报, 2020, 34(Z1): 361-365.
[7] 张承承. 复合材料非线性渐进损伤分析模型的建立及工程应用[J]. 材料导报, 2020, 34(18): 18030-18034.
[8] 王玮华, 谢发勤, 吴向清, 王少青, 姚小飞. 火箭橇滑块超声速、大载荷摩擦磨损失效机理[J]. 材料导报, 2020, 34(16): 16136-16139.
[9] 汪可华, 陈坚, 王福德, 梁晓康, 孙正明. 材料应力-应变的球形纳米压入法研究进展[J]. 材料导报, 2019, 33(9): 1490-1499.
[10] 王胜民, 赵晓军, 何明奕. 机械镀技术的现状及发展*[J]. 《材料导报》期刊社, 2017, 31(5): 117-122.
[11] 叶赟, 何国球, 戴礼权, 卢棋, 刘晓山, 吕世泉. SiCp/A356铝基复合材料的磨损性能研究[J]. 《材料导报》期刊社, 2017, 31(2): 60-63.
[12] 张硕, 徐梓真, 张冰, 宋国林, 韩彬, 唐国翌. 高能电脉冲-超声滚压耦合技术对淬火态GCr15钢表面强化研究*[J]. 《材料导报》期刊社, 2017, 31(2): 82-86.
[13] 米翔, 龚俊, 曹文翰, 王宏刚, 任俊芳. 纳米SiC与PI填充改性PTFE复合材料的摩擦磨损性能*[J]. 《材料导报》期刊社, 2017, 31(18): 102-108.
[14] 刘伯威, 徐菲, 刘咏, 杨阳, 唐兵. 钛酸钾含量对汽车摩擦材料性能的影响*[J]. 《材料导报》期刊社, 2017, 31(12): 45-51.
[1] Lanyan LIU,Jun SONG,Bowen CHENG,Wenchi XUE,Yunbo ZHENG. Research Progress in Preparation of Lignin-based Carbon Fiber[J]. Materials Reports, 2018, 32(3): 405 -411 .
[2] Haoqi HU,Cheng XU,Lijing YANG,Henghua ZHANG,Zhenlun SONG. Recent Advances in the Research of High-strength and High-conductivity CuCrZr Alloy[J]. Materials Reports, 2018, 32(3): 453 -460 .
[3] Yanchun ZHAO,Congyu XU,Xiaopeng YUAN,Jing HE,Shengzhong KOU,Chunyan LI,Zizhou YUAN. Research Status of Plasticity and Toughness of Bulk Metallic Glass[J]. Materials Reports, 2018, 32(3): 467 -472 .
[4] Xinxing ZHOU,Shaopeng WU,Xiao ZHANG,Quantao LIU,Song XU,Shuai WANG. Molecular-scale Design of Asphalt Materials[J]. Materials Reports, 2018, 32(3): 483 -495 .
[5] Yongtao TAN, Lingbin KONG, Long KANG, Fen RAN. Construction of Nano-Au@PANI Yolk-shell Hollow Structure Electrode Material and Its Electrochemical Performance[J]. Materials Reports, 2018, 32(1): 47 -50 .
[6] Ping ZHU,Guanghui DENG,Xudong SHAO. Review on Dispersion Methods of Carbon Nanotubes in Cement-based Composites[J]. Materials Reports, 2018, 32(1): 149 -158 .
[7] Fangyuan DONG,Shansuo ZHENG,Mingchen SONG,Yixin ZHANG,Jie ZHENG,Qing QIN. Research Progress of High Performance ConcreteⅠ:Raw Materials and Mix Proportion Design Method[J]. Materials Reports, 2018, 32(1): 159 -166 .
[8] Guiqin HOU,Yunkai LI,Xiaoyan WANG. Research Progress of Zinc Ferrite as Photocatalyst[J]. Materials Reports, 2018, 32(1): 51 -57 .
[9] Jianxiang DING,Zhengming SUN,Peigen ZHANG,Wubian TIAN,Yamei ZHANG. Current Research Status and Outlook of Ag-based Contact Materials[J]. Materials Reports, 2018, 32(1): 58 -66 .
[10] Jing WANG,Hongke LIU,Pingsheng LIU,Li LI. Advances in Hydrogel Nanocomposites with High Mechanical Strength[J]. Materials Reports, 2018, 32(1): 67 -75 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed