高能电脉冲-超声滚压耦合技术对淬火态GCr15钢表面强化研究*

doi:10.11896/j.issn.1005-023X.2017.02.018

《材料导报》期刊社

2017, Vol. 31

Issue (2): 82-86 https://doi.org/10.11896/j.issn.1005-023X.2017.02.018

材料研究

高能电脉冲-超声滚压耦合技术对淬火态GCr15钢表面强化研究^*

张硕¹, 徐梓真¹, 张冰¹, 宋国林¹, 韩彬², 唐国翌¹

1 清华大学深圳研究生院新材料研究所, 深圳 518055;
2 黑龙江北方工具有限公司, 牡丹江 157013;

Surface Properties of Quenched GCr15 Steel Enhanced by Electropulsing Ultrasonic Surface Rolling Process

ZHANG Shuo¹, XU Zizhen¹, ZHANG Bing¹, SONG Guolin¹, HAN Bin², TANG Guoyi¹

1 Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055;
2 Heilongjiang North Tools Co.,Ltd., Mudanjiang 157013;

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摘要采用高能电脉冲辅助超声滚压技术对高频淬火态GCr15轴承钢进行了表面强化处理,并对表层硬度梯度、表面粗糙度以及摩擦磨损性能进行了表征。与普通超声滚压技术相比,声电耦合处理后样品在提高表面硬度的同时强化层深度提高约100 μm,表面粗糙度Ra由1.4 μm降低至0.23 μm,并且在电脉冲作用下位错运动与越过能垒的能力都得到增强,从而促进表面微裂纹得到愈合,表面质量显著提高,摩擦磨损性能提高约50%。对高频淬火态GCr15轴承钢而言,脉冲电流的电致塑性效应能够促进位错运动,提高材料表面塑性变形能力,从而使超声滚压产生的塑性变形向次表层发展,显著提高强化效果。

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关键词: 声电耦合处理塑性变形硬度表面质量摩擦磨损性能

Abstract: The current study aimed at enhancing the surface properties of high-frequency quenched GCr15 steel by electropul-sing ultrasonic surface rolling process(EUSR). Experiments were put forward to reveal the surface microhardness, strengthen layer, surface quality, friction and wear behaviors. Compared with traditional ultrasonic surface rolling technology, EUSR technology not only enhanced the surface hardness, but also promoted the depth of surface strengthened layer by 100 μm. Axial roughness was reduced from Ra of 1.40 μm to Ra of 0.23 μm, and the electron flow force could accelerate the movement of dislocations and enhance the ability of pasting energy barrier, which promoted the healing of miro-cracks and leaded to a better surface quality. EUSR treatment could improve the friction and wear performance, and the wear resistance of EUSR sample was increased by about 50%. For high-frequency quenched GCr15 steel, the electroplasticity effect would promote the movement of dislocations and enhance the material surface plastic deformation, which was facilitated in spreading the plastic strain of ultrasonic rolling into the materials interior, therefore the surface properties had a remarkable improvement.

Key words: electropulsing ultrasonic surface rolling process plastic deformation microhardness surface qulity friction and wear behaviors

出版日期: 2017-01-25 发布日期: 2018-05-02

ZTFLH:

TB31

基金资助: *广东省省级科技计划项目(2014B090901029);深圳市基础研究项目(JCYJ20140417115840280);深圳市技术研究开发计划技术创新项目(CXZZ20140702113545562)

作者简介: 张硕:男,1990年生,硕士,主要研究方向为金属材料表面强化技术 E-mail:zhangshuonwpu@163.com 唐国翌:通讯作者,1954年生,教授,博士研究生导师,主要研究方向为金属材料表面改性 E-mail:tanggy@sz.tsinghua.edu.cn

引用本文:

张硕, 徐梓真, 张冰, 宋国林, 韩彬, 唐国翌. 高能电脉冲-超声滚压耦合技术对淬火态GCr15钢表面强化研究^*[J]. 《材料导报》期刊社, 2017, 31(2): 82-86.
ZHANG Shuo, XU Zizhen, ZHANG Bing, SONG Guolin, HAN Bin, TANG Guoyi. Surface Properties of Quenched GCr15 Steel Enhanced by Electropulsing Ultrasonic Surface Rolling Process. Materials Reports, 2017, 31(2): 82-86.

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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.02.018 或 http://www.mater-rep.com/CN/Y2017/V31/I2/82

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