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材料导报  2022, Vol. 36 Issue (17): 21010246-9    https://doi.org/10.11896/cldb.21010246
  高分子与聚合物基复合材料 |
3D打印连续纤维增强热塑性复合材料成型质量的研究进展
秦若森, 孙守政, 韩振宇, 张鹏, 富宏亚*
哈尔滨工业大学机电工程学院,哈尔滨 150001
3D Printing for Continuous Fiber-reinforced Thermoplastic Composites: a Review on Molding Quality
QIN Ruosen, SUN Shouzheng, HAN Zhenyu, ZHANG Peng, FU Hongya*
School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
下载:  全 文 ( PDF ) ( 9782KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 连续纤维增强热塑性复合材料正在汽车工业、航空航天等领域得到日益广泛的应用。近年来连续纤维增强热塑性复合材料3D打印技术得到了研究人员越来越多的关注,成为新的研究热点。与自动纤维铺放、缠绕等传统复合材料的增材制造方式相比,3D打印技术逐层堆积的成型原理使其具有更大的制造灵活性。但是当材料或工艺参数发生改变时,3D打印连续纤维增强热塑性复合材料的成型质量将发生较大改变,这一直困扰着复合材料3D打印领域的研究人员。目前学者对3D打印连续纤维增强热塑性复合材料成型质量的研究多集中于通过实验探究最优的工艺参数,缺乏对各工艺参数影响机理较为全面的总结。本文从成型质量出发,对3D打印连续纤维增强热塑性复合材料的研究现状进行综述分析,重点分析了设备工艺原理、工艺参数(打印温度、速度、纤维取向、纤维体积分数、打印间距及打印层厚度)和其他因素(材料类型、堆叠方向及使用环境)对材料性能的影响,总结出各因素对成型质量的影响主要体现在纤维体积分数、孔隙率及界面特性等方面。最后展望了3D打印连续纤维增强热塑性复合材料成型质量研究领域的发展前景,为制备具有优异成型质量的3D打印连续纤维增强热塑性复合材料产品提供参考。
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秦若森
孙守政
韩振宇
张鹏
富宏亚
关键词:  3D打印  连续纤维增强热塑性复合材料  工艺参数  成型质量    
Abstract: Continuous fiber-reinforced thermoplastic composites (CFRTPCs) are widely used in the automotive industry, aerospace and other fields. In recent years, CFRTPCs materials 3D printing technology has attracted more and more attention from researchers and becomes a new research focus. Compared to traditional additive manufacturing methods for composites, such as automated fiber placement and winding, the layer-by-layer molding principle of 3D printing technology allows greater manufacturing flexibility. However, the molding quality of 3D-printed CFRTPCs could change significantly with changes in materials or process parameters, which has been troubling researchers in the field of composite 3D printing. At present, scholars' research on the molding quality of 3D-printed CFRTPCs mostly focuses on exploring the optimal process parameters through experiments. However, it lacks a comprehensive introduction to the influence mechanism of each process parameter. From the perspective of molding quality, this paper provides a thorough discussion on the effects of the mechanism of 3D printer, process parameters (temperature of liquefier, speed, fiber orientation, fiber volume fraction, hatch spacing and layer thickness) and other parameters (type of material, build orientation and environment) on the performance of 3D-printed composites. It is concluded that the influence of various parameters on molding quality is reflected in fiber volume fraction, porosity and interfacial properties. Finally, the development direction of the molding quality of 3D-printing composites has been prospected to provide references for preparing 3D-printed CFRTPCs products with excellent molding quality.
Key words:  3D printing    continuous fiber-reinforced thermoplastic composite    process parameter    molding quality
出版日期:  2022-09-10      发布日期:  2022-09-10
ZTFLH:  TB332  
基金资助: 国家自然科学基金(51875134);国防装备预研领域基金(61409220122)
通讯作者:  *hongyafu@hit.edu.cn   
作者简介:  秦若森,2019年6月毕业于燕山大学,获得工学学士学位。现为哈尔滨工业大学机电工程学院博士研究生,在富宏亚教授的指导下进行研究。目前主要研究领域为连续纤维增强热塑性复合材料3D打印技术。
富宏亚,哈尔滨工业大学教授、博士研究生导师。2002年在哈尔滨工业大学机械工程专业获得博士学位。主持和主要参加完成各类科研项目60余项,获国家级教学成果二等奖一项,发表学术论文90余篇。获国家发明专利14项,获得软件著作权3项。目前所开展的主要研究方向有智能加工技术、网络制造、先进复合材料制品缠绕/铺放成型技术、3D打印技术。
引用本文:    
秦若森, 孙守政, 韩振宇, 张鹏, 富宏亚. 3D打印连续纤维增强热塑性复合材料成型质量的研究进展[J]. 材料导报, 2022, 36(17): 21010246-9.
QIN Ruosen, SUN Shouzheng, HAN Zhenyu, ZHANG Peng, FU Hongya. 3D Printing for Continuous Fiber-reinforced Thermoplastic Composites: a Review on Molding Quality. Materials Reports, 2022, 36(17): 21010246-9.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21010246  或          http://www.mater-rep.com/CN/Y2022/V36/I17/21010246
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