金属与金属基复合材料
|
单晶高温合金过渡液相扩散焊等温凝固动力学研究
柴禄, 侯金保, 郎波
中国航空制造技术研究院,航空焊接与连接技术航空科技重点实验室,北京 100024
Isothermal Solidification Kinetics During Transient Liquid Phase Diffusion Bonding of Single Crystal Superalloy
CHAI Lu, HOU Jinbao, LANG Bo
Aeronautical Key Laboratory for Welding and Joining Technologies, AVIC Manufacturing Technology Institute, Beijing 100024, China
摘要 针对航空发动机对单晶高温合金叶片高性能焊接技术的需求,采用镍基非晶箔带KNi3A对IC9单晶高温合金进行过渡液相(TLP)扩散焊接。利用扫描电镜观察接头组织,分析了工艺参数对接头组织的影响,阐明了温度对接头凝固动力学的影响机制。结果表明:温度升高一方面可以提高溶质扩散系数,另一方面会减小界面处固相中溶质浓度梯度,使扩散速率随温度升高先增大后减小,从而使凝固完成时间随温度升高先缩短后延长。研究成果可为单晶叶片焊接提供必要的理论依据,对航空发动机制造技术发展有一定的借鉴意义。
关键词:
IC9
过渡液相扩散焊
凝固动力学
Abstract: Based on the requirement of advanced joining technology of single crystal superalloy blades, the transient liquid phase diffusion of IC9 single crystal superalloy was carried out with nickel base amorphous foils KNi3A. SEM (scanning electron microscopy) was used to observe the microstructures of the joints. The effects of bonding parameters on microstructure were studied. Influence mechanism of temperature on isothermal solidification kinetics was expounded. Results show that, solute diffusion coefficient increases and solute concentration gradient decreases with the increasing of temperature at the same time. Solute diffusion rate firstly increases and then decrease, and then result in solidification time initially decrease and then increase with temperature increasing. The research results can provide the necessary theoretical basis for joining of single crystal blades and have certain guiding significance for the field of aviation manufacturing.
Key words:
IC9
transient liquid phase diffusion bonding
solidification kinetics
发布日期: 2020-09-12
通讯作者:
chailu408446026@163.com
作者简介: 柴禄1985年生,中国航空制造技术研究院高级工程师,主要从事航空材料先进连接技术研究。
1 Chai Lu, Huang Jihua, Hou Jinbao, et al. Transactions of Materials and Heat Treatment , 2014, 35(11), 117(in Chinese). 柴禄, 黄继华, 侯金保, 等. 材料热处理学报, 2014, 35(11), 117. 2 Ye Lei, Mao Wei, Xie Yonghui, et al. Journal of Materials Engineering , 2004(3), 42(in Chinese). 叶雷, 毛唯, 谢永慧, 等. 材料工程, 2004(3), 42. 3 Cao Jian, Song Xiaoguo, Zheng Zujin,et al. Transactions of the China Welding Institution , 2011, 32(7), 13(in Chinese). 曹健, 宋晓国, 郑祖金, 等. 焊接学报, 2011, 32(7), 13. 4 Lang Bo, Hou Jin-bao, Wu Song. Journal of Materials Engineering , 2010(10), 32(in Chinese). 郎波, 侯金保, 吴松.材料工程, 2010(10), 32. 5 Chai Lu, Huang Jihua, Wang Li, Hou Jinbao, et al. Aeronautical Manufacturing Technology , 2015, 472(3),64(in Chinese). 柴禄, 黄继华, 王立, 侯金保, 等. 航空制造技术, 2015, 472(3), 64. 6 Chai Lu, Hou Jinbao, Lang Bo, Journal of Materials Engineering and Performance , 2018, 27(11), 5718. 7 Chai Lu, Hou Jinbao, Zhang sheng. Transactions of the China Welding Institution , 2018(8),114(in Chinese). 柴禄, 侯金保, 张胜. 焊接学报, 2018(8),114. 8 Li Wen. Scripta Materialia , 2003, (48), 1283. 9 Chai Lu, Huang Jihua, Hou Jinbao, et al. Journal of Materials Enginee-ring and Performance , 2015, 24(6), 2287. 10 Broomfield R W. Fifth international charles parsons turbine conference , Cambridge University Press, 2000. 11 Ghoneim A, Ojo O A. Materials Characterization , 2011, 62(1), 1. 12 Zhou Y. Journal of Materials Science Letters , 2001, 20, 841.
[1]
Wei ZHOU, Xixi WANG, Yinlong ZHU, Jie DAI, Yanping ZHU, Zongping SHAO. A Complete Review of Cobalt-based Electrocatalysts Applying to Metal-Air Batteries and Intermediate-Low Temperature Solid Oxide Fuel Cells [J]. Materials Reports, 2018, 32(3): 337
-356
.
[2]
Yanzhen WANG, Mingming CHEN, Chengyang WANG. Preparation and Electrochemical Properties Characterization of High-rate SiO2 /C Composite Materials [J]. Materials Reports, 2018, 32(3): 357
-361
.
[3]
Yimeng XIA, Shuai WU, Feng TAN, Wei LI, Qingmao WEI, Chungang MIN, Xikun YANG. Effect of Anionic Groups of Cobalt Salt on the Electrocatalytic Activity of Co-N-C Catalysts [J]. Materials Reports, 2018, 32(3): 362
-367
.
[4]
Dongyong SI, Guangxu HUANG, Chuanxiang ZHANG, Baolin XING, Zehua CHEN, Liwei CHEN, Haoran ZHANG. Preparation and Electrochemical Performance of Humic Acid-based Graphitized Materials [J]. Materials Reports, 2018, 32(3): 368
-372
.
[5]
Huanchun WU, Fei XUE, Chengtao LI, Kewei FANG, Bin YANG, Xiping SONG. Fatigue Crack Initiation Behaviors of Nuclear Power Plant Main Pipe Stainless Steel in Water with High Temperature and High Pressure [J]. Materials Reports, 2018, 32(3): 373
-377
.
[6]
Miaomiao ZHANG,Xuyan LIU,Wei QIAN. Research Development of Polypyrrole Electrode Materials in Supercapacitors [J]. Materials Reports, 2018, 32(3): 378
-383
.
[7]
Qingshun GUAN,Jian LI,Ruyuan SONG,Zhaoyang XU,Weibing WU,Yi JING,Hongqi DAI,Guigan FANG. A Survey on Preparation and Application of Aerogels Based on Nanomaterials [J]. Materials Reports, 2018, 32(3): 384
-390
.
[8]
Yunzi LIU,Wei ZHANG,Zhanyong SONG. Technological Advances in Preparation and Posterior Treatment of Metal Nanoparticles-based Conductive Inks [J]. Materials Reports, 2018, 32(3): 391
-397
.
[9]
Bingwei LUO,Dabo LIU,Fei LUO,Ye TIAN,Dongsheng CHEN,Haitao ZHOU. Research on the Two Typical Infrared Detection Materials Serving at Low Temperatures: a Review [J]. Materials Reports, 2018, 32(3): 398
-404
.
[10]
Lanyan LIU,Jun SONG,Bowen CHENG,Wenchi XUE,Yunbo ZHENG. Research Progress in Preparation of Lignin-based Carbon Fiber [J]. Materials Reports, 2018, 32(3): 405
-411
.
Viewed
Full text
Abstract
Cited
Shared
Discussed