Please wait a minute...
《材料导报》期刊社  2018, Vol. 32 Issue (7): 1139-1144    https://doi.org/10.11896/j.issn.1005-023X.2018.07.014
  材料综述 |
用于高频电机磁芯的金属软磁复合材料研究进展
李旺昌, 王兆佳, 李晶鑫, 车声雷
浙江工业大学材料科学与工程学院,磁电功能材料研究所,杭州 310000
A Review on Soft Magnetic Composites Applying to Magnetic Cores of High Speed Electric Motors
LI Wangchang, WANG Zhaojia, LI Jingxin, CHE Shenglei
Research Center of Magnetic and Electronic Materials, College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou 310000
下载:  全 文 ( PDF ) ( 1646KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 金属软磁复合材料(Soft magnetic composite, SMC)具有较高的电阻率和饱和磁感应强度,在高速电机、开关电源和电力工业等方面有广泛的应用,尤其是作为高速电机磁芯材料潜力巨大。研制能效更高、体积更小、应用范围更广的新型软磁复合材料成为当前一大热点。本文介绍了软磁复合材料的生产工艺、结构特征以及金属磁性材料和绝缘包覆材料,阐述了各要素对材料性能的影响,概述了软磁复合材料在电机中的应用,并综述了近几年软磁复合材料的发展。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
李旺昌
王兆佳
李晶鑫
车声雷
关键词:  软磁复合材料(SMC)  有机/无机包覆  高速电机  磁芯    
Abstract: Soft magnetic composites (SMCs) possess high electrical resistivity and saturation induction, which have found wide application in high speed electric motors, switching power supply and electric industry, with an especially pronounced potential as the candidate materials for magnetic cores. The hotspots in recent years have been focus on new-type soft magnetic composites with high energy efficiency, small volume and favorable adaptability. This paper introduces the manufacturing techniques, structural composition, core materials and coating materials of the soft magnetic composites, elaborates the performance’s dependences on these factors, introduces the application of soft magnetic composite materials in electric motor, and also offers a brief presentation of the recent advances in SMCs.
Key words:  soft magnetic composite(SMC)    organic/inorganic coating    high speed electric motor    magnetic core
出版日期:  2018-04-10      发布日期:  2018-05-11
ZTFLH:  TB33  
  TM271.2  
基金资助: 国家自然科学基金(51602283); 浙江省自然科学基金(LQ15E020003)
通讯作者:  车声雷:通信作者,男,教授,主要从事无机功能材料(磁性材料、复合材料、电子陶瓷、粉体材料)和电子元器件的研究 E-mail:cheshenglei@zjut.edu.cn   
作者简介:  李旺昌:男,1986年生,副教授,主要从事金属软磁复合材料研究
引用本文:    
李旺昌, 王兆佳, 李晶鑫, 车声雷. 用于高频电机磁芯的金属软磁复合材料研究进展[J]. 《材料导报》期刊社, 2018, 32(7): 1139-1144.
LI Wangchang, WANG Zhaojia, LI Jingxin, CHE Shenglei. A Review on Soft Magnetic Composites Applying to Magnetic Cores of High Speed Electric Motors. Materials Reports, 2018, 32(7): 1139-1144.
链接本文:  
https://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2018.07.014  或          https://www.mater-rep.com/CN/Y2018/V32/I7/1139
1 Shokrollahi H, Janghorban K. Different annealing treatments for improvement of magnetic and electrical properties of soft magnetic composites[J].Journal of Magnetism and Magnetic Materials,2007,317(1-2):61.
2 Arkinson S. Soft magnetic PM materials show their strengths and uses[J].MPR,1998,53:12.
3 Lefebvre L P, Gélinas C, Mongeon P E. Consolidation of a lubricated ferromagnetic powder mix for AC soft magnetic applications[C]∥Bose A,German R M. Advances in Powder Metallurgy & Particulate Materials-2002.Princeton,NJ:MPIF,2002:86.
4 Laxminarayana T A, Manna S K, Fernandes B G,et al. Study of AC magnetic properties and core losses of Fe/Fe3O4-epoxy resin soft magnetic composite physics procedia,2015,75:1396.
5 Gheisari K, Javadpour S, Shokrollahi H, et al. Magnetic losses of the soft magnetic composites consisting of iron and Ni-Zn ferrite[J].Journal of Magnetism and Magnetic Materials,2008,320(8):1544.
6 Doering J, Steinborn G, Hofmann W. Torque, power, losses, and heat calculation of a transverse flux reluctance machine with soft magnetic composite materials and disk-shaped rotor[J].IEEE Tran-sactions on Industry Applications,2015,51(2):1494.
7 Frayman L, Quinn S, Quinn R, et al. Advanced soft magnetic composite materials for AC applications with reduced iron losses[J].Powder Metallurgy,2015,58(5):335.
8 Yang B, Wu Z, Zou Z, et al. High-performance Fe/SiO2 soft magnetic composites for low-loss and high-power applications[J].Journal of Physics D Applied Physics,2010,43(36):365003.
9 Erdal Bayramli, Özgür Gölgelioglu, Bülent Ertan H. Powder metal development for electrical motor applications[J].Journal of Materials Processing Technology,2005,161:83.
10Guo Y, Zhu J, Dorrell D G. Design and analysis of a claw pole permanent magnet motor with molded soft magnetic composite core[J].IEEE Transactions on Magnetics,2009,45(10):4582.
11Ishikawa T, Takahashi K, Ho Q V, et al. Analysis of novel brushless DC motors made of soft magnetic composite core[J].IEEE Transactions on Magnetics,2012,48(2):971.
12Nishiyama N, Tanimoto K, Makino A. Outstanding efficiency in energy conversion for electric motors constructed by nanocrystalline soft magnetic alloy “NANOMET?” cores[J].Aip Advances,2016,6(5):2410.
13 Rudnev V. Handbook of induction heating[J].Pediatric Neurosurgery,2002,7(1):15.
14 Tian Jianjun, Cui Jianmin, Yuan Yong,et al. Review of insulated iron powder based soft magnetic composite materials[J].Metallic Functional Materials,2010,17(4):50(in Chinese).
田建军,崔建民,袁勇,等.绝缘铁粉基软磁复合材料的研究进展[J].金属功能材料,2010,17(4):50.
15 GKN Sinter Metals develops motor using SMC materials[J].Metal Powder Report,2013,68(4):45.
16 Oikonomou C, Nikas D, Hryha E, et al. Evaluation of the thickness and roughness of homogeneous surface layers on spherical and irre-gular powder particles[J].Surface and Interface Analysis,2014,46(10-11):1028.
17 Zhao G, Wu C, Yan M. Enhanced magnetic properties of Fe soft magnetic composites by surface oxidation[J].Journal of Magnetism And Magnetic Materials,2016,399:51.
18 Peng Y, Nie J, Zhang W, et al. Effect of the addition of Al2O3 nanoparticles on the magnetic properties of Fe soft magnetic composites[J].Journal of Magnetism & Magnetic Materials,2016,399:88.
19 Yaghtin M, Taghvaei A H, Hashemi B, et al. Effect of heat treatment on magnetic properties of iron-based soft magnetic composites with Al2O3 insulation coating produced by sol-gel method[J].Journal of Alloys & Compounds,2013,58(51):293.
20Wu S, Sun A, Xu W, et al. Iron-based soft magnetic composites with Mn-Zn ferrite nanoparticles coating obtained by sol-gel method[J].Journal of Magnetism & Magnetic Materials,2012,324(22):3899.
21Taghvaei A H, Ebrahimi A, Ghaffari M, et al. Magnetic properties of iron-based soft magnetic composites with MgO coating obtained by sol-gel method[J].Journal of Magnetism & Magnetic Materials,2010,322(7):808.
22Wu S, Sun A, Lu Z, et al. Magnetic properties of iron-based soft magnetic composites with SiO2 coating obtained by reverse microemulsion method[J].Journal of Magnetism & Magnetic Materials,2015,381:451.
23 Malik M A, Wani M Y, Hashim M A. Microemulsion method: A novel route to synthesize organic and inorganic nanomaterials : 1st Nano Update[J].Arabian Journal of Chemistry,2012,5(4):397.
24 Sunday K J, Darling K A, Hanejko F G, et al. Al2O3 “self-coated” iron powder composites via mechanical milling[J].Journal of Alloys & Compounds,2015,653:61.
25 Taghvaei A H, Shokrollahi H, Ghaffari M, et al. Influence of particle size and compaction pressure on the magnetic properties of iron-phenolic soft magnetic composites[J].Journal of Physics & Chemistry of Solids,2010,71(1):7.
26 宛德福,马兴隆.磁性物理学[M].成都:电子科技大学出版社,1999:416.
27 Narasimhan K, Hanejko F, Marucci M L. ChemInform abstract: Growth opportunities with soft magnetic materials[J].Cheminform,2008,41:9.
28 Liu Y P, He S J, Bao D X, et al. Developing tendency of soft magnetic materials[J].Journal of Magnetic Materials and Devices,2003(3):26(in Chinese).
刘亚丕,何时金,包大新,等.软磁材料的发展趋势[J].磁性材料及器件,2003(3):26.
29 才鸿年,马建平.热处理手册.第1卷,工艺基础[M].第4版.北京:化学工业出版社,2010:693.
30Anhalt M. Systematic investigation of particle size dependence of magnetic properties in soft magnetic composites[J].Journal of Magnetism & Magnetic Materials,2008,320(14):e366.
31Verduzco J A, Betancourt I,Ortiz N, et al. Electric and magnetic properties of Fe-Ni powders-polymeric matrix composites[J].Materials Letter,2006,60(1):2033.
32Dias M M, Mozetic H J, Barboza J S, et al. Influence of resin type and content on electrical and magnetic properties of soft magnetic composites (SMCs)[J].Powder Technology,2013,237(3):213.
33 Nowosielski R, Wyslocki J J, Wnuk I, et al. Nanocrystalline soft magnetic composite cores[J].Journal of Materials Processing Technology,2006,175:324.
34 Kollár P, Kováô J, Füzer J, et al. The structure and magnetic pro-perties of a powder FeCuNbSiB material[J].Journal of Magnetism and Magnetic Materials,2000,215-216:560.
35 Yuan W J, Pang S J, Liu F J, et al. Frequency and magnetic field dependences of coercivity and core loss in Fe-Mo-Si-P-C-B amorphous alloys[J].Journal of Alloys & Compounds,2010,504(15):S142.
36 Wu C, Chen H, Lv H, et al. Interplay of crystallization, stress relaxation and magnetic properties for FeCuNbSiB soft magnetic composites[J].Journal of Alloys & Compounds,2016,673:278.
37 Bahrami A H, Ghayour H, Sharafi S. Evolution of microstructural and magnetic properties of mechanically alloyed Fe80-xNi20Six nanostructured powders[J].Powder Technology,2013,249:7.
38 Taghvaei A H, Ebrahimi A, Ghaffari M, et al. Retraction notice to “Magnetic properties of iron-based soft magnetic composites with MgO coating obtained by sol-gel method”[J].Journal of Magnetism & Magnetic Materials,2012,324(19):3227.
39 Suryanarayana C, Koch C C. Nanocrystalline materials—Current research and future directions[J].Hyperfine Interactions,2000,130(1):5.
40Taghvaei A H, Shokrollahi H, Janghorban K, et al. Eddy current and total power loss separation in the iron-phosphate-polyepoxy soft magnetic composites[J].Materials & Design,2009,30(10):3989.
41Lemieux P, Guthrie R, Isac M. Optimizing soft magnetic composites for power frequency applications and power-trains[J].JOM,2012,64(3):374.
42Ren L, Zhao J, Wang S J, et al. Dielectric and magnetic properties of Fe@FexOy/epoxy resin nanocomposites as high-performance electromagnetic insulating materials[J].Composites Science & Technology,2015,114(55):57.
43 Wang M, Zan Z, Deng N, et al. Preparation of pure iron/Ni-Zn ferrite high strength soft magnetic composite by spark plasma sintering[J].Journal of Magnetism and Magnetic Materials,2014,361:166.
44 Zhao G, Wu C, Yan M. Evolution of the insulation matrix and influe-nces on the magnetic performance of Fe soft magnetic composites during annealing[J].Journal of Alloys & Compounds,2016,685:231.
[1] 唐言, 严娇, 王犁, 安鹏, 颜贵龙, 来婧娟, 李振宇, 周利华, 武元鹏. 羧甲基瓜尔胶/聚乙烯醇/聚丙烯酰胺形状记忆导电水凝胶的制备及性能研究[J]. 材料导报, 2025, 39(3): 23090015-7.
[2] 张婷, 吴翠玲, 籍冰晗, 韩梦瑶, 杜雪岩. 再生纤维素基三明治结构复合薄膜的电磁屏蔽性能[J]. 材料导报, 2025, 39(2): 23100181-6.
[3] 徐喻琼, 钟紫珊, 郑黔松. 基于几何优化的复合材料胶接接头强度改进的研究进展[J]. 材料导报, 2024, 38(24): 23090088-9.
[4] 周兰, 李光奇, 安国升, 王云龙, 朱瑞彪, 钟云. CFRP螺旋铣孔成屑机制的三维微观有限元仿真研究[J]. 材料导报, 2024, 38(24): 23110010-7.
[5] 王彦, 杨凯, 吕绪明, 党博, 魏东博, 张平则. 石墨表面双辉等离子Ta/TaC涂层抗热震性能研究[J]. 材料导报, 2024, 38(23): 23080013-9.
[6] 陈历, 朱孙科, 董绍江, 肖勇, 宋霞. 湿热环境对碳纤维复合材料防撞梁低速碰撞损伤的影响[J]. 材料导报, 2024, 38(23): 23090157-7.
[7] 冯炜森, 杨成鹏, 贾斐. 复合材料层压板S-N曲线模型的综述与评估[J]. 材料导报, 2024, 38(22): 23050190-10.
[8] 孟令欣, 邓伟, 胡思远, 冯嘉唯, 王照盼. Al2O3/PEI复合介质的高温储能特性研究[J]. 材料导报, 2024, 38(22): 23110021-8.
[9] 俞朱敏, 李琳, 赵凯, 吴梦悦, 叶常青. 具有光子晶体结构的电致变色器件的研究进展[J]. 材料导报, 2024, 38(21): 23070230-13.
[10] 钟镇涛, 洪森, 邓妍, 何泽乾, 戴翠英, 毛卫国, 张有为, 刘平桂. 热处理对FeSi合金粉末/有机硅树脂吸波涂层微观结构和力学性能的影响[J]. 材料导报, 2024, 38(20): 23050106-7.
[11] 李思盈, 周超. 海泡石纤维增强二氧化硅气凝胶的制备及性能[J]. 材料导报, 2024, 38(19): 23030233-9.
[12] 郭伟玲, 邢志国, 李鹏, 马国政, 王海斗. 冷喷涂铜基复合涂层及后处理技术的研究现状[J]. 材料导报, 2024, 38(19): 23010049-13.
[13] 魏彦平, 魏凤春, 朱青松, 刘琦, 郭子涵. 金属-聚合物表面微纳形态的构筑与研究[J]. 材料导报, 2024, 38(19): 23090143-9.
[14] 闫帅, 吕平, 黄微波, 张锐, 王旭, 王文斌, 鞠家辉. 喷涂聚脲及其纤维复合材料的抗侵彻性及防护机理研究新进展[J]. 材料导报, 2024, 38(19): 23040240-6.
[15] 王清洲, 孙颖晖, 薛晓, 马士宾, 肖成志. 玻璃钢夹砂管涵夹砂层细观断裂数值模拟[J]. 材料导报, 2024, 38(17): 22100284-10.
[1] Yanzhen WANG, Mingming CHEN, Chengyang WANG. Preparation and Electrochemical Properties Characterization of High-rate SiO2/C Composite Materials[J]. Materials Reports, 2018, 32(3): 357 -361 .
[2] Yimeng XIA, Shuai WU, Feng TAN, Wei LI, Qingmao WEI, Chungang MIN, Xikun YANG. Effect of Anionic Groups of Cobalt Salt on the Electrocatalytic Activity of Co-N-C Catalysts[J]. Materials Reports, 2018, 32(3): 362 -367 .
[3] Qingshun GUAN,Jian LI,Ruyuan SONG,Zhaoyang XU,Weibing WU,Yi JING,Hongqi DAI,Guigan FANG. A Survey on Preparation and Application of Aerogels Based on Nanomaterials[J]. Materials Reports, 2018, 32(3): 384 -390 .
[4] Lijing YANG,Zhengxian LI,Chunliang HUANG,Pei WANG,Jianhua YAO. Producing Hard Material Coatings by Laser-assisted Cold Spray:a Technological Review[J]. Materials Reports, 2018, 32(3): 412 -417 .
[5] Zhiqiang QIAN,Zhijian WU,Shidong WANG,Huifang ZHANG,Haining LIU,Xiushen YE,Quan LI. Research Progress in Preparation of Superhydrophobic Coatings on Magnesium Alloys and Its Application[J]. Materials Reports, 2018, 32(1): 102 -109 .
[6] Wen XI,Zheng CHEN,Shi HU. Research Progress of Deformation Induced Localized Solid-state Amorphization in Nanocrystalline Materials[J]. Materials Reports, 2018, 32(1): 116 -121 .
[7] Xing LIANG, Guohua GAO, Guangming WU. Research Development of Vanadium Oxide Serving as Cathode Materials for Lithium Ion Batteries[J]. Materials Reports, 2018, 32(1): 12 -33 .
[8] Hao ZHANG,Yongde HUANG,Yue GUO,Qingsong LU. Technological and Process Advances in Robotic Friction Stir Welding[J]. Materials Reports, 2018, 32(1): 128 -134 .
[9] Laima LUO, Mengyao XU, Xiang ZAN, Xiaoyong ZHU, Ping LI, Jigui CHENG, Yucheng WU. Progress in Irradiation Damage of Tungsten and Tungsten AlloysUnder Different Irradiation Particles[J]. Materials Reports, 2018, 32(1): 41 -46 .
[10] Fengsen MA,Yan YU,Jie ZHANG,Haibo CHEN. A State-of-the-art Review of Cytotoxicity Evaluation of Biomaterials[J]. Materials Reports, 2018, 32(1): 76 -85 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed