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材料导报  2023, Vol. 37 Issue (S1): 23040197-11    https://doi.org/10.11896/cldb.23040197
  金属与金属基复合材料 |
铝/铜超声波焊接与连接的研究进展
李欢1, 刘千喜1, 曹彪2,*, 张长鑫1, 钱利勤1,3, 周亢4
1 长江大学机械工程学院,湖北 荆州 434000
2 华南理工大学机械与汽车工程学院,广州 510640
3 同济大学汽车学院,上海 201804
4 北京理工大学机电学院,北京 100083
Aluminum and Copper Ultrasonic Welding and Joining: a Review
LI Huan1, LIU Qianxi1, CAO Biao2,*, ZHANG Changxin1, QIAN Liqin1,3, ZHOU Kang4
1 School of Mechanical Engineering, Yangtze University, Jingzhou 434000, Hubei, China
2 School of Mechanical and Automative Engineering, South China University of Technology, Guangzhou 510640, China
3 School of Automotive Engineering, Tongji University, Shanghai 201804, China
4 School of Mechatronics, Beijing Institute of Technology, Beijing 100083, China
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摘要 超声波金属焊接具有绿色节能、环境友好的特征,以及焊接过程中间相薄、变形小的特点,更适合焊接异种金属结构,是电动汽车锂电池装配的主要技术,其中铝/铜超声波焊接逐步成为研究热点。目前相关研究方向主要在于其过程的微观组织演变和接头力学性能,为了揭示焊接机理,采用数值模拟研究其过程的宏观、微观尺度的物理变化也是目前重要的方向;此外,针对锂电池极耳的铜/铝多层板的特殊应用,关于铜/铝层叠超声波焊接以及铜/铝复合金属结构的增材制造也有大量的研究报道。因此,本文针对双层、多层工件的铝/铜超声波焊接,主要梳理、总结了其过程的微观组织演变、接头力学性能以及有限元模拟的进展;此外,针对铝/铜接头的超声波焊接过程分子动力学模拟、超声波复合焊接、超声波增材制造的研究现状也进行了归纳;最后提出了铝/铜超声波焊接与连接的新的研究方向,为其深入研究提供指导,进一步促进电动汽车的推广应用。
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李欢
刘千喜
曹彪
张长鑫
钱利勤
周亢
关键词:  超声波焊接  异质接头  铝合金  分子动力学  超声波增材制造    
Abstract: Ultrasonic metal welding has the characteristics of green energy saving and environmental friendliness. During the welding process, the intermetallic compound produced by diffusion is thinner, the material deformation is smaller, thus it is more suitable for welded dissimilar joint. It is the main welding technology for assembly of the lithium battery of electric vehicles. Aluminum and copper ultrasonic welding has gradually become a research hotspot. At present, research of aluminum and copper ultrasonic welding mainly focuses on the interfacial microstructure evolution and the mechanical properties of the joints during the welding process. In addition, in order to reveal the welding mechanism, the application of numerical simulation to investigate the macro and micro physical phenomena during the ultrasonic welding process is also an important research direction. Furthermore, considering the copper/aluminum multi-layer structure used on the lithium battery packing, there are a lot of research reports about aluminum and copper multi-layer ultrasonic welding and Al/Cu additive manufacturing. In this paper, for Al/Cu joints, the development of microstructure evolution, joint performances, and finite element modeling of the welding process are mainly sorted out and summarized. In addition, the research progress of the molecular dynamic simulation of Al/Cu ultrasonic welding, hybrid welding based on Al/Cu ultrasonic welding, and Al/Cu ultrasonic additive manufacturing has also been summarized. Finally, some new research directions for aluminum/copper ultrasonic welding and joining have been given for providing guidance for in-depth research and help to further promote the application of electric vehicles.
Key words:  ultrasonic welding    dissimilar joints    aluminum alloy    molecular dynamics    ultrasonic additive manufacturing
发布日期:  2023-09-06
ZTFLH:  TG456.9  
基金资助: 国家自然科学基金(51605103);湖北省教育厅科研计划重点项目(D20221306)
通讯作者:  *曹彪,华南理工大学机械与汽车工程学院教授、博士研究生导师。1984年南昌航空工业学院本科毕业,1991年哈尔滨工业大学材料加工工程专业博士毕业后到华南理工大学工作至今。目前主要从事精密电阻点焊电源设计、压力焊工艺等方面的研究工作。发表论文90余篇,包括《机械工程学报》《焊接学报》、Journal of Materials Proces-sing Technology、 Science and Technology of Welding and Joining、Materials and Design等。mebcao@scut.edu.cn   
作者简介:  李欢,2005年6月、2012年6月、2018年12月分别于佳木斯大学、兰州理工大学和华南理工大学获得工学学士学位、硕士学位和博士学位。现为长江大学机械工程学院副教授、硕士研究生导师,曾在华南理工大学曹彪教授的指导下进行研究。目前主要研究领域为新能源汽车车身及动力锂电池的精密焊接工艺及过程数值模拟,发表SCI/EI论文20余篇。
引用本文:    
李欢, 刘千喜, 曹彪, 张长鑫, 钱利勤, 周亢. 铝/铜超声波焊接与连接的研究进展[J]. 材料导报, 2023, 37(S1): 23040197-11.
LI Huan, LIU Qianxi, CAO Biao, ZHANG Changxin, QIAN Liqin, ZHOU Kang. Aluminum and Copper Ultrasonic Welding and Joining: a Review. Materials Reports, 2023, 37(S1): 23040197-11.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.23040197  或          http://www.mater-rep.com/CN/Y2023/V37/IS1/23040197
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