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材料导报  2021, Vol. 35 Issue (24): 24122-24127    https://doi.org/10.11896/cldb.20110192
  金属与金属基复合材料 |
搅拌摩擦加工工艺及水冷对A356铸铝合金晶粒细化作用及变形控制
马琳1,2, 宋雨键1, 崔庆贺1, 石瑶1, 姬书得1, 李壮1
1 沈阳航空航天大学材料科学与工程学院,沈阳 110000
2 The University of Queensland,Brisbane 4072, Australia
Effect of Friction Stir Processing Parameters and Water Cooling on Grain Refinement and Deformation Control of A356 Casting Aluminum Alloy
MA Lin1,2, SONG Yujian1, CUI Qinghe1, SHI Yao1, JI Shude1, LI Zhuang1
1 School of Materials Science and Engineering, Shenyang Aerospace University, Shenyang 110000, China
2 The University of Queensland,Brisbane 4072, Australia
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摘要 A356铸铝合金因具有良好的可加工性、可焊接性以及低成本等优点在航空航天、汽车制造等多领域有巨大应用潜力。但铸造缺陷、晶粒及第二相粗大造成的力学性能恶化严重制约其实际应用。搅拌摩擦加工(FSP)是消除铸造缺陷、细化晶粒及第二相的有效技术之一。为探究FSP工艺与晶粒细化的内在联系,并优化加工区A356铝合金组织及性能,系统分析了加工参数及冷却工艺对加工区成型、晶粒细化、显微硬度及加工变形的影响。结果表明:转速和加工速度所引起的应变和热量共同影响晶粒细化程度;随着转速的增加,材料所受应变提高,从而有利于晶粒细化,但高转速和低加工速度所产生的高热输入会导致晶粒长大。水冷工艺则可有效抑制晶粒的长大和加工变形。Si第二相颗粒周围会因位错堆积而引发局部晶粒的超细化。
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马琳
宋雨键
崔庆贺
石瑶
姬书得
李壮
关键词:  Al-Si铸造合金  搅拌摩擦加工  晶粒细化  水冷    
Abstract: A356 as-cast aluminum alloy can be widely used in aerospace and automobile manufacturing due to its advantages such as good processability, weldability and low cost. However, the casting defects, coarse grains and second phases of casting A356 aluminum caused the deterioration of mechanical properties and limited the applications in industry. Friction stir processing (FSP) is one of the most effective methods to solve the problems of casting A356 aluminum by eliminating casting defects, and refining grains and the second phases. In order to explore the internal relationship between FSP process and grain refinement, and realize the optimization of the structure and performance of as-cast A356 aluminum alloy, the effects of processing parameters and cooling processes on the processing zone forming, grain refinement, microhardness, and processing deformation are systematically analyzed. The results show that the strain and heat caused by the FSP rotation speed and the processing speed affect the grain refinement; the increase of the rotation speed can help the grain refinement by increasing the strain on the material, while the high heat is generated by the high rotation speed and the low processing speed at the same time, which will lead to grain growth. The water-cooling process can effectively suppress the grain growth and processing deformation. Besides, the accumulation of dislocations around the Si second-phase particles triggers local grain ultra-fineness.
Key words:  Al-Si casting alloy    friction stir processing    grain refinement    water cooling
出版日期:  2021-12-25      发布日期:  2021-12-27
ZTFLH:  TG456.9  
基金资助: 国家自然科学基金青年基金项目(51705338;51905335)
通讯作者:  linma@sau.edu.cn   
作者简介:  马琳,沈阳航空航天大学材料科学与工程学院副教授、硕士研究生导师。2015年于哈尔滨工业大学材料加工工程取得博士学位。从2019年4月至今,在澳大利亚昆士兰大学和南昆士兰大学作访问学者。2018年,入选为辽宁省“百千万”人才工程。主要从事先进超声辅助连接技术的研究。近年来,在超声复合钎焊、搅拌摩擦焊和扩散焊等研究领域发表论文40余篇。
引用本文:    
马琳, 宋雨键, 崔庆贺, 石瑶, 姬书得, 李壮. 搅拌摩擦加工工艺及水冷对A356铸铝合金晶粒细化作用及变形控制[J]. 材料导报, 2021, 35(24): 24122-24127.
MA Lin, SONG Yujian, CUI Qinghe, SHI Yao, JI Shude, LI Zhuang. Effect of Friction Stir Processing Parameters and Water Cooling on Grain Refinement and Deformation Control of A356 Casting Aluminum Alloy. Materials Reports, 2021, 35(24): 24122-24127.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20110192  或          http://www.mater-rep.com/CN/Y2021/V35/I24/24122
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