Please wait a minute...
材料导报  2024, Vol. 38 Issue (10): 22100275-8    https://doi.org/10.11896/cldb.22100275
  金属与金属基复合材料 |
高温合金精密铸造用陶瓷型壳及其与合金界面反应的研究进展
肖涵松1, 玄伟东1,2,*, 戴睿卿1, 刘泳鸿1, 李俊杰1, 任忠鸣1,2
1 上海大学省部共建高品质特殊钢冶金与制备国家重点实验室,上海 200444
2 上海大学上海市钢铁冶金新技术应用重点实验室,上海 200444
Research Progress of Ceramic Shell for Superalloy Investment Casting and Its Interface Reaction with Alloy
XIAO Hansong1, XUAN Weidong1,2,*, DAI Ruiqing1, LIU Yonghong1, LI Junjie1, REN Zhongming1,2
1 State Key Laboratory of Advanced Special Steels, Shanghai University, Shanghai 200444, China
2 Shanghai Key Laboratory of New Technology Application of Iron and Steel Metallurgy, Shanghai University, Shanghai 200444, China
下载:  全 文 ( PDF ) ( 16101KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 高温合金因优异的高温性能广泛应用于航空发动机和工业燃汽轮机等领域,而制备性能优异的陶瓷型壳是生产精密高温合金铸件的前提。本文归纳了近年来陶瓷型壳制备技术的发展,分别叙述了陶瓷型壳基体材料的选择、黏结剂的影响、纤维材料改性、制备工艺等方面的研究进展以及现存的问题。同时,对于陶瓷型壳与高温合金发生的界面反应进行了分析讨论,总结了界面化学反应机理和润湿性机理,并归纳了陶瓷材料/合金组分元素对界面反应的影响,以及现有研究中存在的不足之处。最后指出基于高温合金精密铸造用陶瓷型壳制备技术未来研究的重点方向。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
肖涵松
玄伟东
戴睿卿
刘泳鸿
李俊杰
任忠鸣
关键词:  高温合金  陶瓷型壳  界面反应  润湿性    
Abstract: Because of their superior high-temperature properties, superalloys are widely utilized in aerospace engines and industrial combustion turbines, and ceramic shells are required for the production of superalloy castings.This paper reviews the evolution of ceramic shell preparation technology over the past few years.It discusses the current state of research on the selection of ceramic shell matrix material, the influence of binder, the modification of fiber material, the preparation process, etc.Moreover, it analyzes and discusses the interfacial reaction between ceramic shells and superalloys, summarizes the mechanism of interfacial chemical reaction and wettability, and summarizes the influence of ceramic material/alloy component elements on the interfacial reaction as well as the limitations of existing studies.This paper concludes by identifying the most important directions for future research based on ceramic shell preparation technology for precision casting of superalloy.
Key words:  superalloy    ceramic shell    interface reaction    wettability
出版日期:  2024-05-25      发布日期:  2024-05-28
ZTFLH:  TG27  
基金资助: 国家自然科学基金(52274386; 92060104);国家科学技术重大项目(2017-Ⅶ-0008-0102);上海市科学技术委员会(20511107700)
通讯作者:  *玄伟东,上海大学材料科学与工程学院教授、博士研究生导师,2013年毕业于上海大学钢铁冶金专业,获工学博士学位。主要从事磁场下金属凝固组织控制和优化方面的研究,主要涉及高温合金凝固组织优化、缺陷控制,热处理工艺优化和热等静压处理对高温合金铸件组织和性能的研究,以及陶瓷型芯的开发和应用等。已在冶金和材料领域的权威期刊Corrosion Science、Metallurgical and Materials Transactions A/B、Materials Science and Engineering A、Journal of Power Sources、Applied Surface Science、Journal of Alloys and Compounds、Materials Letters、《金属学报》等期刊上发表高水平国际SCI学术论文80余篇。wdxuan@shu.edu.cn   
作者简介:  肖涵松,2020年6月于昆明理工大学获得工学学士学位。现为上海大学材料科学与工程学院硕士研究生。主要研究方向为高温合金腐蚀。
引用本文:    
肖涵松, 玄伟东, 戴睿卿, 刘泳鸿, 李俊杰, 任忠鸣. 高温合金精密铸造用陶瓷型壳及其与合金界面反应的研究进展[J]. 材料导报, 2024, 38(10): 22100275-8.
XIAO Hansong, XUAN Weidong, DAI Ruiqing, LIU Yonghong, LI Junjie, REN Zhongming. Research Progress of Ceramic Shell for Superalloy Investment Casting and Its Interface Reaction with Alloy. Materials Reports, 2024, 38(10): 22100275-8.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.22100275  或          http://www.mater-rep.com/CN/Y2024/V38/I10/22100275
1 Zhang J, Wang L, Wang D, et al. Acta Metallurgica Sinica, 2019, 55(9), 1077(in Chinese).
张健, 王莉, 王栋, 等. 金属学报, 2019, 55(9), 1077.
2 Li H, Chandrashekhara K, Komaragiri S, et al. Journal of Materials Processing Technology, 2014, 214(7), 1418.
3 Chen X Y, Xiao L, Yu J B, et al. Specia Casting & Nonferrous Alloys, 2016, 36(8), 844(in Chinese).
陈晓燕, 肖旅, 余建波, 等. 特种铸造及有色合金, 2016, 36(8), 844.
4 Kanyo J E, Schaffner S, Uwanyuze R S, et al. Journal of the European Ceramic Society, 2020, 40(15), 4955.
5 Chang Jun Bae, Daniel Kim, John W Halloran. Journal of the European Ceramic Society, 2019, 39(2-3), 618.
6 Venkat Y, Choudary K R, Das D K, et al. Ceramics International, 2021, 47(4), 5663.
7 Xu W L, Lu Z L, Tian G Q, et al. Journal of Materials Processing Technology, 2019, 271, 615.
8 Yao J S, Tang D Z, Liu X G, et al. Journal of Aeronautical Materials, 2015, 35(6), 1(in Chinese).
姚建省, 唐定中, 刘晓光, 等. 航空材料学报, 2015, 35(6), 1.
9 Li F, Chen X Y, Zhao Y J, et al. The International Journal of Advanced Manufacturing Technology, 2018, 99, 1771.
10 Wang F, Li F, He B, et al. Journal of the European Ceramic Society, 2013, 33(13-14), 2745.
11 Wang L Y, Liang Y H, Yin Y C, et al. Ceramics International, 2016, 42(9), 11496.
12 Xu Y X, Lu R, Li L. Special Casting & Nonferrous Alloys, 2004(2), 52(in Chinese).
许云祥, 鲁蕊, 李磊. 特种铸造及有色合金, 2004(2), 52.
13 Venkat Y, Choudary K R, Das D K, et al. Ceramics International, 2020, 46(17), 26572.
14 Kang H F, Li F, Zhao Y J, et al. Journal of Materials Engineering, 2013(8), 85(in Chinese).
康海峰, 李飞, 赵彦杰, 等. 材料工程, 2013(8), 85.
15 Lu G, Mao P, Yan Q S, et al. The Chinese Journal of Nonferrous Metals, 2015(11), 3164(in Chinese).
芦刚, 毛蒲, 严青松, 等. 中国有色金属学报, 2015(11), 3164.
16 Yuan C, Jones S. Journal of the European Ceramic Society, 2003, 23(3), 399.
17 Zhu W Y, Liu Y, Guan K, et al. Journal of the European Ceramic Society, 2019, 39(4), 1712.
18 Lv K, Liu X D, Du Z X, et al. Ceramics International, 2016, 42(14), 15397.
19 Lu G, Chen Y S, Yan Q S, et al. Journal of the European Ceramic Society, 2022, 42(8), 3624.
20 Vecchio C D, Fenu G, Pellegrino F A, et al. Applied Mathematical Mo-delling, 2019, 72, 324.
21 Adrian S. Metallurgical and Materials Transactions B, 2006, 37(1), 131.
22 Aguilar J, Schievenbusch A, Kättlitz O. Intermetallics, 2011, 19(6), 757.
23 Pattnaik S, Karunakar D B, Jha P K. Journal of Materials Processing Technology, 2012, 212(11), 2332.
24 Li A L, Cao L M, Xue M, et al. Hot Working Technology, 2007, 36(5), 48(in Chinese).
李爱兰, 曹腊梅, 薛明, 等. 热加工工艺, 2007, 36(5), 48.
25 Zi Y. Effects of Re and Y elements on interface reactions between supe-ralloy melts and ceramic materials. Ph. D. Thesis, University of Science and Technology of China, China, 2020(in Chinese).
訾赟. Re和Y元素对高温合金熔体与陶瓷材料界面反应的影响. 博士学位论文, 中国科学技术大学, 2020.
26 Tresa M, Sammy T. Journal of Propulsion and Power, 2006, 22(2), 361.
27 Li F, Ni H J, Yang L X, et al. Materials, 2019, 12(4), 606.
28 Caron P, Khan T. Aerospace Science and Technology, 1999, 3(8), 513.
29 Zietara M, Alan C, Czyrska-Filemonowicz A, et al. Materials Transactions, 2011, 52(3), 336.
30 Zhang J X, Murakumo T, Harada H, et al. Scripta Materialia, 2003, 48(3), 287.
31 Wang H, Shang G F, Liao J F, et al. Ceramics International, 2018, 44(7), 7667.
32 Xuan W D, Du L F, Song G, et al. Corrosion Science, 2020, 177, 108969.
33 Cingi C. Mold-metal reactions in magnesium investment castings. Ph. D. Thesis, Helsinki University of Technology, Finland, 2006.
34 Valenza F, Muolo M L, Passerone A, et al. Journal of Materials Science, 2010, 45(8), 2071.
35 Lin K F , Lin C C. Journal of Materials Science, 1999, 34, 5899.
36 Du X S, Cao W B, Wang C D, et al. Materials Science and Engineering A, 2015, 642(26), 181.
37 Moghaddam S M, Sadeghi F, Paulson K, et al. International Journal of Fatigue, 2015, 80, 203.
38 Zeng Q, Zhang D T, Ma S W, et al. Journal of Materials Engineering, 2001(5), 20(in Chinese).
曾强, 张德堂, 马书伟, 等. 材料工程, 2001(5), 20.
39 Li Q, Song J X, Wang D G, et al. Rare Metals, 2011, 30, 405.
40 Yao J S, Tang D Z, Li X, et al. Special Casting & Nonferrous Alloys, 2014, 34(6), 630(in Chinese).
姚建省, 唐定中, 李鑫, 等. 特种铸造及有色合金, 2014, 34(6), 630.
41 Rao Y, Yao J S, Wang L L, et al. Special Casting & Nonferrous Alloys, 2018, 38(4), 408(in Chinese).
饶洋, 姚建省, 王丽丽, 等. 特种铸造及有色合金, 2018, 38(4), 408.
42 Li J P, Zhang H R, Gao M, et al. Materials, 2018, 11(5), 749.
43 Zheng L, Xiao C B, Zhang G Q, et al. Journal of Aeronautical Materials, 2012, 32(3), 10(in Chinese).
郑亮, 肖程波, 张国庆, 等. 航空材料学报, 2012, 32(3), 10.
44 Zhao Y S, Zhang J, Luo Y S, et al. Acta Metallurgica Sinica, 2015, 51(10), 1261(in Chinese).
赵云松, 张剑, 骆宇时, 等. 金属学报, 2015, 51(10), 1261.
45 Shi Z X, Li J R, Liu S Z, et al. Rare Metal Materials and Engineering, 2010, 39(3), 490(in Chinese).
史振学, 李嘉荣, 刘世忠, 等. 稀有金属材料与工程, 2010, 39(3), 490.
46 Hou J S, Cong P J, Zhou L Z, et al. The Chinese Journal of Nonferrous Metals, 2011, 21(5), 945(in Chinese).
侯介山, 丛培娟, 周兰章, 等. 中国有色金属学报, 2011, 21(5), 945.
47 Yao J S, Tang D Z, Liu X G, et al. Materials Science Forum, 2013, 748, 765.
48 Chen X Y, Jin Z, Bai X F, et al. Acta Metallurgica Sinica, 2015, 51(7), 853(in Chinese).
陈晓燕, 金喆, 白雪峰, 等. 金属学报, 2015, 51(7), 853.
49 Chen X Y, Zhou Y Z, Jin T, et al. Journal of Materials Science & Technology, 2016, 32(2), 177.
50 Wang R M, Song Y G, Han Y F, et al. Micron, 2002, 33(6), 575.
51 Yu P, Wang Y Q, Wang W. Corrosion Science and Protection Technology, 2006, 18(3), 183(in Chinese).
于萍, 王亚权, 王文. 腐蚀科学与防护技术, 2006, 18(3), 183.
52 Xiao C B, Han Y F. Scripta Materialia, 1999, 41(11), 1217.
53 Zhou P J, Yu J J, Sun X F, et al. Scripta Materialia, 2007, 57(7), 643.
54 Zhou P J, Yu J J, Sun X F, et al. Materials Science & Engineering A, 2012, 551(8), 236.
55 Zi Y, Meng J, Zhang C W, et al. Journal of Alloys and Compounds, 2019, 789(15), 472.
56 Yue E L, Yu T, Wang Y J, et al. Intermetallics, 2021, 132, 107133.
57 Sun N R, Zhang L T, Li Z G, et al. Materials Science and Engineering A, 2014, 606(12), 417.
58 Wu W P, Ding Z J, Chen B, et al. Journal of Materials Research and Technology, 2022, 18, 5144.
59 Zhang J C, Huang T W, Lu F, et al. Journal of Alloys and Compounds, 2021, 876(25), 160114.
60 Liu C P, Zhang X N, Wang C Y, et al. Journal of Alloys and Compounds, 2021, 851(15), 156177.
61 Xue M. Study on ceramic-superalloy interface reactions during the directional solidification processing. Master’s Thesis, Tsinghua University, China, 2007(in Chinese).
薛明. 定向凝固过程中陶瓷与高温合金界面研究. 硕士毕业论文, 清华大学, 2007.
62 Wu J J, Wang D B, Gui M C, et al. Acta Metallurgica Sinica, 1999(1), 103(in Chinese).
吴洁君, 王殿斌, 桂满昌, 等. 金属学报, 1999(1), 103.
63 Tolpygo V K, Murphyb K S, Clarke D R. Acta Materialia, 2008, 56(3), 489.
64 Liu A H. The interfacial reaction law and micromechanism between titanium alloy melts and ceramic mould. Ph.D. Thesis, Harbin Institute of Technology, China, 2007(in Chinese).
刘爱辉. 钛合金熔体与陶瓷铸型界面反应规律及微观机理研究. 博士学位论文, 哈尔滨工业大学, 2007.
65 Zi Y, Meng J, Zhang C W, et al. Acta Metallurgica Sinica (English Letters), 2020, 33, 1021.
[1] 王力, 王海斗, 底月兰, 何东昱, 黄艳斐. 电子束辐照改善材料表面润湿性能的研究进展[J]. 材料导报, 2023, 37(23): 22080136-9.
[2] 肖易航, 郑军, 何勇明. 气泡在粗糙表面的润湿行为研究[J]. 材料导报, 2023, 37(23): 22030060-7.
[3] 王杰, 黄海亮, 周亚洲, 张华, 阮晶晶, 周鑫, 张尚洲, 江亮. 镍基粉末高温合金中γ′相溶解行为与动力学研究进展[J]. 材料导报, 2023, 37(21): 23020100-9.
[4] 穆晓彪, 潘涛, 熊玮, 柴希阳, 罗小兵, 柴锋. 热处理温度对铝-铝-钢与铝-钛-钢爆炸复合板界面组织与性能的影响[J]. 材料导报, 2023, 37(19): 22030278-6.
[5] 霍苗, 赵惠. 籽晶法制备高温合金单晶叶片的研究进展[J]. 材料导报, 2023, 37(17): 21120070-6.
[6] 蒋瑞鑫, 牛宗伟, 史程程, 任智强, 韩国峰, 杨保伟, 王文宇, 杨善林, 陈贺连. 镍基高温合金载能束增材修复技术研究现状[J]. 材料导报, 2023, 37(15): 21120141-1.
[7] 董会苁, 杨柳, 耿长建, 苏孺, 刘猛. 含空洞镍基单晶高温合金力学性能的分子动力学研究[J]. 材料导报, 2023, 37(15): 21100100-8.
[8] 骆传跃, 郑光明, 盖少磊, 姜秀丽, 杨先海, 程祥. 深冷处理对Al2O3-SiCw陶瓷刀具表面完整性及切削性能的影响[J]. 材料导报, 2023, 37(14): 21120031-8.
[9] 朱万利, 包建勋, 张舸, 崔聪聪. 金刚石/碳化硅复合材料的研究进展[J]. 材料导报, 2023, 37(10): 22100263-8.
[10] 钟伟杰, 焦东玲, 邱万奇, 刘仲武. 熔体温度和雾化压力对氩气雾化镍基高温合金粉末的影响[J]. 材料导报, 2023, 37(10): 21070245-6.
[11] 王以霖, 谭毅, 崔传勇, 游小刚, 赵龙海, 崔弘阳, 李鹏廷, 李晓娜. 电子束熔炼新型Ni-Co基高温合金过程中合金元素的挥发行为及熔池温度计算[J]. 材料导报, 2023, 37(1): 21080061-6.
[12] 李翠芹, 裴玉冰, 范华, 郭维华, 王天剑, 吴比, 巩秀芳. 火电机组高中压转子选材的研究进展[J]. 材料导报, 2022, 36(Z1): 22010097-7.
[13] 焦宇鸿, 朱建锋, 王芬. SiC/Al基复合材料界面调控[J]. 材料导报, 2022, 36(9): 20070174-13.
[14] 张朝, 黄太文, 蒲茜, 张家晨, 张军, 苏海军, 郭敏, 刘林. 流态床冷却定向凝固技术研究进展[J]. 材料导报, 2022, 36(7): 20090249-6.
[15] 杨浩, 李尧, 郝建民. 激光增材制造Inconel 718高温合金的研究进展[J]. 材料导报, 2022, 36(6): 20080021-10.
[1] Yanzhen WANG, Mingming CHEN, Chengyang WANG. Preparation and Electrochemical Properties Characterization of High-rate SiO2/C Composite Materials[J]. Materials Reports, 2018, 32(3): 357 -361 .
[2] Yimeng XIA, Shuai WU, Feng TAN, Wei LI, Qingmao WEI, Chungang MIN, Xikun YANG. Effect of Anionic Groups of Cobalt Salt on the Electrocatalytic Activity of Co-N-C Catalysts[J]. Materials Reports, 2018, 32(3): 362 -367 .
[3] Qingshun GUAN,Jian LI,Ruyuan SONG,Zhaoyang XU,Weibing WU,Yi JING,Hongqi DAI,Guigan FANG. A Survey on Preparation and Application of Aerogels Based on Nanomaterials[J]. Materials Reports, 2018, 32(3): 384 -390 .
[4] Lijing YANG,Zhengxian LI,Chunliang HUANG,Pei WANG,Jianhua YAO. Producing Hard Material Coatings by Laser-assisted Cold Spray:a Technological Review[J]. Materials Reports, 2018, 32(3): 412 -417 .
[5] Zhiqiang QIAN,Zhijian WU,Shidong WANG,Huifang ZHANG,Haining LIU,Xiushen YE,Quan LI. Research Progress in Preparation of Superhydrophobic Coatings on Magnesium Alloys and Its Application[J]. Materials Reports, 2018, 32(1): 102 -109 .
[6] Wen XI,Zheng CHEN,Shi HU. Research Progress of Deformation Induced Localized Solid-state Amorphization in Nanocrystalline Materials[J]. Materials Reports, 2018, 32(1): 116 -121 .
[7] Xing LIANG, Guohua GAO, Guangming WU. Research Development of Vanadium Oxide Serving as Cathode Materials for Lithium Ion Batteries[J]. Materials Reports, 2018, 32(1): 12 -33 .
[8] Hao ZHANG,Yongde HUANG,Yue GUO,Qingsong LU. Technological and Process Advances in Robotic Friction Stir Welding[J]. Materials Reports, 2018, 32(1): 128 -134 .
[9] Laima LUO, Mengyao XU, Xiang ZAN, Xiaoyong ZHU, Ping LI, Jigui CHENG, Yucheng WU. Progress in Irradiation Damage of Tungsten and Tungsten AlloysUnder Different Irradiation Particles[J]. Materials Reports, 2018, 32(1): 41 -46 .
[10] Fengsen MA,Yan YU,Jie ZHANG,Haibo CHEN. A State-of-the-art Review of Cytotoxicity Evaluation of Biomaterials[J]. Materials Reports, 2018, 32(1): 76 -85 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed