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材料导报  2019, Vol. 33 Issue (Z2): 447-451    
  金属与金属基复合材料 |
球墨铸铁表面CMT堆焊H08Mn2Si焊丝的研究
温俊霞1,2, 曹睿2, 李骏鹏1, 曾茂燕1, 陈璟1
1 柳州职业技术学院机电工程学院,柳州 545005;
2 兰州理工大学,省部共建有色金属先进加工与再利用国家重点实验室,兰州 730050
Research of CMT Cladding Welding on Ductile Cast Iron with Carbon SteelWelding Wire of H08Mn2Si
WEN Junxia1,2, CAO Rui2, LI Junpeng1, ZENG Maoyan1, CHEN Jing1
1 School of Mechanical and Electrical Engineering, Liuzhou Vocational & Technical College, Liuzhou 545005;
2 State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of Technology, Lanzhou 730050
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摘要 球墨铸铁的典型特征是碳以球形石墨的形式存在于铁素体基体上,通常采用异质材料对铸铁进行堆焊处理以获得较好的表面使用性能。但当焊接两种非均质材料时,会遇到物理化学等性质差异性大的问题,使得焊接过程复杂及工艺难度增大。尽可能地减少焊接过程的热输入,是目前解决这类问题最有效的方法。因此,本研究采用CMT焊接方法,利用碳钢焊丝H08Mn2Si于球墨铸铁QT400上进行堆焊研究,采用扫描电子显微镜对获得的堆焊组织界面的显微组织结构进行了分析,研究了不同元素在熔合线附近的迁移规律,并对焊接接头截面进行了显微硬度分析。结果表明:CMT能很好地实现碳钢焊丝H08Mn2Si在球墨铸铁上的堆焊,在较小的焊接热输入下能获得较好的堆焊成形,且没有裂纹;并且堆焊层的热影响区比较小,主要化学元素与显微硬度在界面处过渡较为平缓。通过本研究将拓展CMT焊接应用范围,丰富球墨铸铁的应用领域。
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温俊霞
曹睿
李骏鹏
曾茂燕
陈璟
关键词:  球墨铸铁  碳钢  CMT  异种金属焊接    
Abstract: Ductile cast iron is a ferrous alloy characterized by carbon-rich phase in the form of spheroidal, and usually be cladding welded with dissimilar materials to obtain the good surface performance. Complex process is required when welding dissimilar materials, for there are obstacles will be introduced by the different physical and chemical properties of the two dissimilar materials when welding them together. The most effective way to solve this problem is to reduce the heat input in welding process as much as possible. In this study, the CMT welding has been carried out to study the cladding welding on nodular cast iron QT400 by a feeding material of H08Mn2Si which is commonly used in carbon steel welding. The related phase transformation and migration of different elements across the partially melted zone (PMZ) have been investigated. Scanning electron microscope (SEM) was used to determine the microstructure and phase composition of the cladding layer and interfaces. Micro-hardness of the samples was evaluated after CMT cladding welding. The results reveal that CMT welding can primely realize the cladding welding on nodular cast iron with the feeding wire of H08Mn2Si. In addition, the heat affected zone (HAZ) of the overlaying welding seam is relatively small, and the transition of the major chemical elements and microhardness across the interface is relatively smooth. This study will expand the application fields of CMT welding and promote the development of ductile cast iron.
Key words:  ductile cate iron    carbon steel    CMT    dissimilar metal welding
               出版日期:  2019-11-25      发布日期:  2019-11-25
ZTFLH:  TG456  
基金资助: 广西壮族自治区中青年教师基础能力提升项目(KY2016YB641);国家自然科学地区基金项目(51675255)
通讯作者:  caorui@lut.com   
作者简介:  温俊霞,兰州理工大学材料科学工程学院2016级博士生。2011年6月硕士毕业于兰州理工大学,获得工学硕士学位,2011年7月至今在柳州职业技术学院工作。主要从事金属焊接性与金属热疲劳性能研究。
曹睿,兰州理工大学,博士、教授、博士研究生导师。2003年6月到兰州理工大学材料科学与工程学院工作。主要从事新材料、异种材料的焊接性及其变形断裂行为研究,微裂纹扩展及其焊接过程中温度场及残余应力模拟研究等科研工作。在国际权威期刊上发表SCI检索论文60余篇。
引用本文:    
温俊霞, 曹睿, 李骏鹏, 曾茂燕, 陈璟. 球墨铸铁表面CMT堆焊H08Mn2Si焊丝的研究[J]. 材料导报, 2019, 33(Z2): 447-451.
WEN Junxia, CAO Rui, LI Junpeng, ZENG Maoyan, CHEN Jing. Research of CMT Cladding Welding on Ductile Cast Iron with Carbon SteelWelding Wire of H08Mn2Si. Materials Reports, 2019, 33(Z2): 447-451.
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http://www.mater-rep.com/CN/  或          http://www.mater-rep.com/CN/Y2019/V33/IZ2/447
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