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材料导报  2019, Vol. 33 Issue (16): 2740-2745    https://doi.org/10.11896/cldb.18060195
  金属与金属基复合材料 |
铝/钢连续驱动摩擦焊接头力学性能及金属间化合物形态特征
张昌青, 王维杰, 刘雄波, 金鑫, 秦卓, 荣琛
兰州理工大学省部共建有色金属先进加工与再利用国家重点实验室,兰州 730050
Mechanical Properties and Morphology Features of Intermetallic Compounds in Aluminum/Steel Continuous Drive Friction Welded Joints
ZHANG Changqing, WANG Weijie, LIU Xiongbo, JIN Xin, QIN Zhuo, RONG Chen
State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of Technology, Lanzhou 730050
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摘要 采用连续驱动摩擦焊对1050工业纯铝和Q235低碳钢进行焊接,分别对接头的拉伸性能、室温冲击强度和弯曲试验进行分析论证,通过SEM、EDS、XRD分析接头界面金属间化合物(IMCs)的形态特征及组成。结果表明:焊接过程中焊接界面不同区域加热功率的差异导致了Fe、Al界面扩散行为的不同,最终导致界面IMCs形态的差异;界面中心区域的IMCs为细小针片状的Fe3Al,距界面中心1/2R处为棒状的FeAl,距界面中心2/3R处为方棒状的FeAl3;界面中存在的Fe3Al和FeAl与其他富铝的IMCs相比具有更好的延展性。
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张昌青
王维杰
刘雄波
金鑫
秦卓
荣琛
关键词:  连续驱动摩擦焊  异种金属  金属间化合物  低碳钢      
Abstract: 1050 industrial pure aluminum and Q235 low carbon steel were welded by continuous drive friction welding. The tensile properties of the joints, room temperature impact strength and bending tests were analyzed and demonstrated. The morphology features and composition of IMCs were analyzed by SEM, EDS and XRD. The differences in heating power between different regions of the welding interface during welding led to the differences in the diffusion behavior of Fe and Al at the interface, which led to the differences in the morphology features of IMCs at the interface. The IMCs in central region of the interface are small-needle-shaped Fe3Al. The IMCs at a distance of 1/2R from the center are rod-shaped FeAl. The IMCs at a distance of 2/3R from the center are square-stick-shaped FeAl3. Fe3Al and FeAl in the interface have better ductility than other Al-rich IMCs.
Key words:  continuous drive friction welding    dissimilar metal    intermetallic compounds    low carbon steel    aluminum
                    发布日期:  2019-07-12
ZTFLH:  TG456.9  
作者简介:  张昌青,兰州理工大学副研究员,硕士研究生导师。1993.9—1997.7获西北工业大学工学学士学位;2003.9—2007.7获兰州理工大学工学硕士学位;2010.9—2013.7获兰州理工大学工学博士学位;2012.1—2012.6到美国通用汽车轻金属研究所作访问学者。在国内外学术期刊上发表论文10余篇,申请国家发明专利10项,其中授权8项。从事先进材料的摩擦焊、钎焊及阻焊等方向的固相连接基础理论与应用技术研究。设计制造的KDZ-4型多功能阻焊控制器在电解镍板自适应点焊设备、钢筋网架自动焊接设备及桁架自动成型及焊接生产线成功应用,并获得甘肃省高校科技进步二等奖和甘肃省科技进步二等奖;通过节能型铝钢复合阳极导杆连接工艺及设备研究项目,研制5 000 kN电解铝预焙阳极导电装置专用摩擦焊机,进行焊接工艺性试验和工业应用性试验,实现预焙阳极导杆铝导杆与钢爪的直接连接,项目获得兰州市科技进步一等奖。参加国家自然科学基金项目4项,参加及主持省部基金项目5项。
引用本文:    
张昌青, 王维杰, 刘雄波, 金鑫, 秦卓, 荣琛. 铝/钢连续驱动摩擦焊接头力学性能及金属间化合物形态特征[J]. 材料导报, 2019, 33(16): 2740-2745.
ZHANG Changqing, WANG Weijie, LIU Xiongbo, JIN Xin, QIN Zhuo, RONG Chen. Mechanical Properties and Morphology Features of Intermetallic Compounds in Aluminum/Steel Continuous Drive Friction Welded Joints. Materials Reports, 2019, 33(16): 2740-2745.
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http://www.mater-rep.com/CN/10.11896/cldb.18060195  或          http://www.mater-rep.com/CN/Y2019/V33/I16/2740
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