Abstract: Alumina porous ceramics were fabricated by gelcasting and pressureless sintering method by using agarose as monomer, sodium dodecyl sulfonate as foaming agent and MgO+TiO2 as sintering aids. The effects of different contents of foaming agent and solid phase on the microstructure and mechanical properties of Al2O3 porous ceramic were investigated. The curing mechanism of agarose gel system was also studied. The results showed that the formation of 3D network structure of agarose during cooling process causes the in-situ solidification of the raw ceramic powders. The sodium dodecyl sulfonate displays satisfactory foaming ability and foam stabilizing ability. The appropriate solid content and foaming agent content were beneficial to the fabrication of porous Al2O3 ceramics with high porosity and moderate compressive strength. The highest porosity of Al2O3 porous ceramic in this work reached 85.2%.
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