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《材料导报》期刊社  2017, Vol. 31 Issue (20): 44-47    https://doi.org/10.11896/j.issn.1005-023X.2017.020.010
  材料研究 |
电脉冲对铸态高韧性球墨铸铁凝固组织及性能的影响*
董洁1,2, 袁守谦1,2, 杨双平1,2, 孙永涛3, 高海龙1, 陈春江4
1 西安建筑科技大学冶金工程学院,西安 710055;
2 陕西省冶金工程技术研究中心,西安 710055;
3 山西华翔集团,临汾 041600;
4 中冶集团陕西压延设备厂,富平 711700
Effects of Electric Pulse on the Solidification Structure and Properties of Cast High Toughness Ductile Iron
DONG Jie1,2, YUAN Shouqian1,2, YANG Shuangping1,2, SUN Yongtao3, GAO Hailong1, CHEN Chunjiang4
1 School of Metallurgical Engineering, Xi’an University of Architecture & Technology;
2 Research Centre of Metal lurgical Engineering & Technology of Shaanxi Province, Xi’an 710055;
3 Shanxi Hua-xiang Group Co., Ltd., Linfen 041600;
4 MCC-SFRE Heavy Industry Equipment Co., LTD, Fuping 711700
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摘要 对铸态高韧性球墨铸铁QT400-18的凝固过程进行电脉冲处理,电脉冲参数为电压2 600 V,频率0.88 Hz,电容200 μF,处理时间15 min。通过对比试验可知:电脉冲处理可使铸铁的过冷度相比未处理的升高12 K, 改善了石墨形核和生长的动力学条件,从而使球状石墨的粒径减小,石墨球数量增加。铸铁经过电脉冲处理,球化率由未处理的平均80%提高到平均91%,石墨球数由平均172/mm2提高到209/mm2,石墨不易变态生长,圆整度得到改善。同时,球墨铸铁的凝固组织得到了改善,铁素体数量增加,达到83%,相比未电脉冲处理的试样提高了26.6%,铁素体晶粒小于未处理试样,基体中分布的珠光体数量和片层间距减少,在抗拉强度符合要求的条件下,伸长率提高了4.89%,-233 K的冲击功Akv提高了3.56 J。
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董洁
袁守谦
杨双平
孙永涛
高海龙
陈春江
关键词:  铸态高韧性球墨铸铁  QT400-18  电脉冲  过冷度  球化率  铁素体    
Abstract: Cast high toughness ductile iron QT400-18 was treated by the electrical pulse. The electric pulse parameters were voltage 2 600 V, frequency 0.88 Hz, capacitance 200 μF and the processing time 15 min. The results showed that the undercooling degrees of cast iron specimen treated by the electrical pulse increased 12 K comparing with the untreated one, for improving the graphite nucleation and the dynamic conditions of growth. Then the size of spherical graphite decreased and the number of nodular graphite increased. After the electric pulse treatment, the nodularity was increased from an average of 80% to 91% and the spherical graphite number was increased from 172 /mm2 to 209 /mm2. The graphite was not easy to abnormal growth and the roundness was improved. At the same time,the solidification structure of nodular cast iron has been changed,with the ferrite number increased,83%,compared to untreated specimen increasing 26.6%.The grain size of ferrite was less than that of untreated and the number and interlayer spacing of pearlite in the matrix decreased. The tensile strain increased by 4.89% and the impact work Akv at -233 K increased by 3.56 J.
Key words:  cast high toughness ductile iron    QT400-18    electric pulse    undercooling    nodularity    ferrite
               出版日期:  2017-10-25      发布日期:  2018-05-05
ZTFLH:  TG143.5  
基金资助: *西安市技术转移促进工程项目(CX1250⑤)
作者简介:  董洁:女,1968年生,硕士,副教授,主要研究方向为金属凝固组织 E-mail:dongjiexyz@163.com
引用本文:    
董洁, 袁守谦, 杨双平, 孙永涛, 高海龙, 陈春江. 电脉冲对铸态高韧性球墨铸铁凝固组织及性能的影响*[J]. 《材料导报》期刊社, 2017, 31(20): 44-47.
DONG Jie, YUAN Shouqian, YANG Shuangping, SUN Yongtao, GAO Hailong, CHEN Chunjiang. Effects of Electric Pulse on the Solidification Structure and Properties of Cast High Toughness Ductile Iron. Materials Reports, 2017, 31(20): 44-47.
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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.020.010  或          http://www.mater-rep.com/CN/Y2017/V31/I20/44
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