Please wait a minute...
材料导报  2023, Vol. 37 Issue (10): 22010253-1    https://doi.org/10.11896/cldb.22010253
  金属与金属基复合材料 |
钛合金窄间隙激光填丝焊接工艺及接头组织性能分析
方乃文1, 黄瑞生1,*, 武鹏博1, 尹立孟2, 龙伟民3, 徐锴1, 曹浩1, 邹吉鹏1
1 哈尔滨焊接研究院有限公司,哈尔滨 150028
2 重庆科技学院冶金与材料工程学院,重庆 401331
3 郑州机械研究所有限公司新型钎焊材料与技术国家重点实验室,郑州 450001
Study on Welding Process and Microstructure and Properties of Titanium Alloy Narrow Gap Laser Filler Wire
FANG Naiwen1, HUANG Ruisheng1, *, WU Pengbo1, YIN Limeng2, LONG Weimin3, XU Kai1, CAO Hao1, ZOU Jipeng1
1 Harbin Welding Institute Limited Company, Harbin 150028, China
2 School of Metallurgy and Materials Engineering, Chongqing University Science & Technology, Chongqing 401331, China
3 State Key Laboratory of Advanced Brazing Filler Metals & Technology, Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, China
下载:  全 文 ( PDF ) ( 57019KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 采用自主研发的Ti-Al-V-Mo系钛合金药芯焊丝为填充金属,进行TC4钛合金板窄间隙激光填丝焊接工艺实验,研究激光功率、摆动参数、焊接速度和送丝速度等工艺参数对焊缝成形的影响规律;借助高速摄像系统研究焊接过程羽辉及等离子体特性,并对获得的焊接接头组织性能进行分析。研究结果表明:采用激光功率4.0 kW、圆形摆动模式、摆动频率100 Hz、摆幅2 mm、焊接速度0.42 m/min、送丝速度0.6 m/min的工艺参数组合下得到的焊缝成形良好,无明显外观缺陷;当焊丝末端与液态熔池接触距离为0 mm时,过渡方式为液桥过渡,可以实现焊丝熔化金属向熔池的稳定、有序过渡;该焊接工艺获得的20 mm厚TC4钛合金板窄间隙激光填丝焊接头组织性能良好。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
方乃文
黄瑞生
武鹏博
尹立孟
龙伟民
徐锴
曹浩
邹吉鹏
关键词:  TC4钛合金  激光填丝焊  工艺参数  焊接接头    
Abstract: A self-developed Ti-Al-V-Mo titanium alloy flux-cored wire was used as the filler metal in the experiment of narrow gap laser welding with filler wire for TC4 titanium alloy plate. The effects of laser power, oscillation parameter, oscillation mode, welding speed and wire feeding speed on weld formation were studied. The characteristics of plume and plasma in the welding process were investigated using high-speed camera system, and microstructures and properties of the welded joints were analyzed. The results showed that the weld formation was good with no obvious appearance defects found, with a laser power of 4.0 kW, a oscillation frequency of 100 Hz and oscillation range of 2 mm under the circular oscillation mode, a welding speed of 0.42 m/min, and a feeding speed of 0.6 m/min; when the end of the welding wire was 0 mm away from the liquid molten pool, the transfer mode was liquid bridge transfer, which helped to realize the stable and orderly transfer of the molten metal from the wel-ding wire to the molten pool; the 20 mm thick TC4 titanium alloy plate welded joint by narrow gap laser welding with filler wire using this welding technology achieved good microstructures and properties.
Key words:  TC4 titanium alloy    laser wire filling welding    process parameter    welded joint
出版日期:  2023-05-25      发布日期:  2023-05-23
ZTFLH:  TG456.7  
基金资助: 国家重点研发计划(2021YFB3401100);黑龙江省头雁行动计划-能源装备先进焊接技术创新团队资助(201916120);新型钎焊材料与技术国家重点实验室开放课题(SKLABFMT202005)
通讯作者:  *黄瑞生,博士,正高级工程师,博士研究生导师。2004年7月于哈尔滨工业大学获得工学学士学位,2010年4月于大连理工大学获得工学博士学位。主要从事激光特性研究、有色金属激光焊接工艺技术研究。发表SCI及EI收录的学术论文40余篇,授权发明专利25项。huangrs8@163.com   
作者简介:  方乃文,博士,高级工程师。2008年7月于哈尔滨工业大学获得工学学士学位,2018年4月于哈尔滨理工大学获得工学硕士学位,2022年6月于哈尔滨理工大学获得工学博士学位。目前主要从事有色轻金属及高氮不锈钢的焊接性研究。发表SCI及EI收录的学术论文31篇,授权发明专利36项。
引用本文:    
方乃文, 黄瑞生, 武鹏博, 尹立孟, 龙伟民, 徐锴, 曹浩, 邹吉鹏. 钛合金窄间隙激光填丝焊接工艺及接头组织性能分析[J]. 材料导报, 2023, 37(10): 22010253-1.
FANG Naiwen, HUANG Ruisheng, WU Pengbo, YIN Limeng, LONG Weimin, XU Kai, CAO Hao, ZOU Jipeng. Study on Welding Process and Microstructure and Properties of Titanium Alloy Narrow Gap Laser Filler Wire. Materials Reports, 2023, 37(10): 22010253-1.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.22010253  或          http://www.mater-rep.com/CN/Y2023/V37/I10/22010253
1 Hao F, Xin S W, Mao Y C, et al. Materials Reports, 2020, 34(S1), 293 (in Chinese).
郝芳, 辛社伟, 毛友川, 等. 材料导报, 2020, 34(S1), 293.
2 Huang Z H, Qu H L, Deng C, et al. Materials Reports, 2011, 25(1), 102 (in Chinese).
黄张洪, 曲恒磊, 邓超, 等. 材料导报, 2011, 25(1), 102.
3 Yu Z T, Yu S, Cheng J, et al. Acta Metallurgica Sinica, 2017, 53(10), 1238 (in Chinese).
于振涛, 余森, 程军, 等. 金属学报, 2017, 53(10), 1238.
4 Li Y, Zhao Y Q, Zeng W D. Materials Reports, 2020, 34(S1), 280 (in Chinese).
李毅, 赵永庆, 曾卫东. 材料导报, 2020, 34(S1), 280.
5 Fang N W, Guo E J, Xu K, et al. Materials Research Express, 2021, 8(5), 056507.
6 Fang N W, Guo E J, Xu K, et al. The Chinese Journal of Nonferrous Metals, 2022, 32(6), 1665(in Chinese).
方乃文, 郭二军, 徐锴, 等. 中国有色金属学报, 2022, 32(6), 1665.
7 Wu J W, Xu M J, Fan W Y, et al. Journal of Mechanical Engineering, 2020, 56(6), 102 (in Chinese).
吴健文, 徐孟嘉, 范文艳, 等. 机械工程学报, 2020, 56(6), 102.
8 Fang W P, Xiao T, Zhang Y P, et al. Transactions of the China Welding Institution, 2019, 40(12), 121 (in Chinese).
房卫萍, 肖铁, 张宇鹏, 等. 焊接学报, 2019, 40(12), 121.
9 Wang X Y, Gong S L, Yang J, et al. Aeronautical Manufacturing Technology, 2019, 39(23), 104 (in Chinese).
王翔宇, 巩水利, 杨璟, 等. 航空制造技术, 2019, 39(23), 104.
10 Cui B, Zhang H, Zhao C Y, et al. Materials Reports, 2018, 32(S2), 333 (in Chinese).
崔冰, 张华, 赵常宇, 等. 材料导报, 2018, 32(S2), 333.
11 Gu W H, Guo S Q. Journal of Aeronautical Materials, 2006, 26(3), 323 (in Chinese).
谷卫华, 郭绍庆. 航空材料学报, 2006, 26(3), 323.
12 Shariff T, Cao X, Chromik R R, et al. Journal of Materials Science, 2012, 47(2), 866.
13 Anis A L, Talari M K, Arif I M, et al. Transactions of the Indian Institute of Metals, 2017, 70(3), 685.
[1] 王玉龙, 王周福, 王玺堂, 刘浩, 马妍. 连铸用铝碳耐火材料微结构调控研究进展[J]. 材料导报, 2023, 37(1): 20090128-10.
[2] 肖述广, 谢志雄, 陈卓, 陈琪, 董仕节, 解剑英. 薄壁3003铝合金管高频感应焊焊接接头微观组织及力学性能研究[J]. 材料导报, 2023, 37(1): 21080147-6.
[3] 侯锁霞, 赵江昆, 李强, 何丽娜, 张好强. 对激光熔覆形成缺陷的影响因素的探究[J]. 材料导报, 2022, 36(Z1): 22030105-4.
[4] 杨凯欣, 孙文磊, 肖奇, 邢学峰, 陈子豪. 基于田口灰色关联法对Fe06-15%TiC熔覆层激光工艺参数的优化[J]. 材料导报, 2022, 36(24): 21080157-9.
[5] 滕宝仁, 黎振华, 李淮阳, 杨睿, 申继标. 选区激光熔化制备颗粒增强金属基复合材料的研究进展[J]. 材料导报, 2022, 36(2): 20040170-6.
[6] 徐楷昕, 雷振, 黄瑞生, 尹立孟, 方乃文, 邹吉鹏, 曹浩. 40 mm厚TC4钛合金窄间隙激光填丝焊接头组织及性能[J]. 材料导报, 2022, 36(2): 20120180-6.
[7] 易宗鑫, 李小强, 潘存良, 沈正章. TC4钛合金筒形收口件超塑胀形数值模拟及试验研究[J]. 材料导报, 2022, 36(18): 21040245-8.
[8] 秦若森, 孙守政, 韩振宇, 张鹏, 富宏亚. 3D打印连续纤维增强热塑性复合材料成型质量的研究进展[J]. 材料导报, 2022, 36(17): 21010246-9.
[9] 赵金猛, 卢林, 王静荣, 张亮, 吴文恒, 朱冬, 郭帅东, 肖从越. 激光选区熔化Ti6Al4V在介观尺度下的热力学行为与缺陷:数值模拟与实验验证[J]. 材料导报, 2021, 35(z2): 410-416.
[10] 袁碧亮, 李传强, 董勇, 张鹏. 增材制造AlxCoCrFeNi系高熵合金的研究进展[J]. 材料导报, 2021, 35(z2): 417-423.
[11] 薛河, 刘吉, 张顺, 张建龙, 孙裕满, 毕跃起. 基于UMAT焊接接头力学性能连续变化的表征方法及应用[J]. 材料导报, 2021, 35(Z1): 362-366.
[12] 田飞, 蔺宏涛, 江海涛. 高强度钢QP980激光焊接头的微观组织与力学性能[J]. 材料导报, 2021, 35(Z1): 447-453.
[13] 王伟, 王萌, 蔡军, 张浩泽, 史亚鸣, 张晓锋, 黄海广, 王快社. EB炉熔炼TC4钛合金轧制过程中的组织演变与力学性能[J]. 材料导报, 2021, 35(8): 8140-8145.
[14] 季文彬, 徐立奎, 戴士杰, 张争艳. 激光选区熔化成型316L不锈钢的工艺参数对硬度与微观组织的影响[J]. 材料导报, 2021, 35(22): 22125-22131.
[15] 王凯博, 刘玉欣, 吕耀辉, 徐滨士. 工艺参数对脉冲等离子弧增材制造IN738LC合金组织与性能的影响[J]. 材料导报, 2021, 35(2): 2086-2091.
[1] Wei ZHOU, Xixi WANG, Yinlong ZHU, Jie DAI, Yanping ZHU, Zongping SHAO. A Complete Review of Cobalt-based Electrocatalysts Applying to Metal-Air Batteries and Intermediate-Low Temperature Solid Oxide Fuel Cells[J]. Materials Reports, 2018, 32(3): 337 -356 .
[2] Dongyong SI, Guangxu HUANG, Chuanxiang ZHANG, Baolin XING, Zehua CHEN, Liwei CHEN, Haoran ZHANG. Preparation and Electrochemical Performance of Humic Acid-based Graphitized Materials[J]. Materials Reports, 2018, 32(3): 368 -372 .
[3] Yunzi LIU,Wei ZHANG,Zhanyong SONG. Technological Advances in Preparation and Posterior Treatment of Metal Nanoparticles-based Conductive Inks[J]. Materials Reports, 2018, 32(3): 391 -397 .
[4] Bingwei LUO,Dabo LIU,Fei LUO,Ye TIAN,Dongsheng CHEN,Haitao ZHOU. Research on the Two Typical Infrared Detection Materials Serving at Low Temperatures: a Review[J]. Materials Reports, 2018, 32(3): 398 -404 .
[5] Yingke WU,Jianzhong MA,Yan BAO. Advances in Interfacial Interaction Within Polymer Matrix Nanocomposites[J]. Materials Reports, 2018, 32(3): 434 -442 .
[6] Zhengrong FU,Xiuchang WANG,Qinglin JIN,Jun TAN. A Review of the Preparation Techniques for Porous Amorphous Alloys and Their Composites[J]. Materials Reports, 2018, 32(3): 473 -482 .
[7] Fangyuan DONG,Shansuo ZHENG,Mingchen SONG,Yixin ZHANG,Jie ZHENG,Qing QIN. Research Progress of High Performance ConcreteⅡ: Durability and Life Prediction Model[J]. Materials Reports, 2018, 32(3): 496 -502 .
[8] Lixiong GAO,Ruqian DING,Yan YAO,Hui RONG,Hailiang WANG,Lei ZHANG. Microbial-induced Corrosion of Concrete: Mechanism, Influencing Factors,Evaluation Indices, and Proventive Techniques[J]. Materials Reports, 2018, 32(3): 503 -509 .
[9] Ningning HE,Chenxi HOU,Xiaoyan SHU,Dengsheng MA,Xirui LU. Application of SHS Technique for the High-level Radioactive Waste Disposal[J]. Materials Reports, 2018, 32(3): 510 -514 .
[10] Haoran CHEN, Yingdong XIA, Yonghua CHEN, Wei HUANG. Low-dimensional Perovskites: a Novel Candidate Light-harvesting Material for Solar Cells that Combines High Efficiency and Stability[J]. Materials Reports, 2018, 32(1): 1 -11 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed