Please wait a minute...
《材料导报》期刊社  2017, Vol. 31 Issue (3): 26-31    https://doi.org/10.11896/j.issn.1005-023X.2017.03.005
  材料综述 |
热喷涂制备二氧化钛涂层中锐钛矿相调控的研究进展*
李嘉伟, 李大玉, 顾熠鑫, 肖金坤, 张超, 张燕军
扬州大学机械工程学院,扬州 225127;
Research Progress of Regulating Anatase Phase of TiO2 Coatings Deposited by Thermal Spray
LI Jiawei, LI Dayu, GU Yixin, XIAO Jinkun, ZHANG Chao, ZHANG Yanjun
College of Mechanical Engineering, Yangzhou University, Yangzhou 225127;
下载:  全 文 ( PDF ) ( 1204KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 二氧化钛(TiO2)涂层在许多领域具有重要的应用价值,如光催化降解和光电池,近年来引起了相关研究者的广泛关注。在众多涂层制备技术中,热喷涂技术可以快速、高效、大面积、大批量地制备TiO2涂层,且得到的涂层力学性能良好,喷涂成本较为低廉,因而使热喷涂TiO2涂层的应用更具前景。TiO2涂层的晶相组成是影响涂层最终性能的一个重要因素,而控制涂层中晶相组成的关键是调控亚稳态的锐钛矿相含量。综述了近些年来国内外制备TiO2涂层常用的热喷涂技术,如传统粉末热喷涂、液料热喷涂以及冷喷涂等,分别阐述了不同热喷涂技术中通过调节一些重要参数达到调控涂层中锐钛矿相的方法,并讨论了材料掺杂对TiO2涂层中锐钛矿相的影响,指出了目前调控涂层中锐钛矿相存在的问题和后续的研究方向。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
李嘉伟
李大玉
顾熠鑫
肖金坤
张超
张燕军
关键词:  热喷涂  TiO2涂层  锐钛矿相  调控    
Abstract: Titanium dioxide (TiO2) coatings have potential applications in many important areas, like photocatalysis decomposition and photovoltaic cell, which have attracted extensive attention of researchers in recent years. Among various coating fabrication techniques, thermal spray processes can be used to prepare TiO2 coatings quickly and efficiently in large area and batch. The obtained coatings have good mechanical properties and the cost is relatively low, which make the thermal sprayed TiO2 coatings have broad prospects in industrial productions. However, the crystalline phase composition of TiO2 coatings is an important factor affecting the final properties of the coatings. The key point of controlling the crystalline phase composition is the regulation of metastable anatase phase. This paper reviews the thermal spraying technologies which are applied to deposit TiO2 coatings, such as the conventional powder thermal spray, liquid thermal spray and cold spray, etc. The optimization of important spraying parameters to achieve the objective of regulating anatase phase have been described. The effects of doping on anatase phase of TiO2 are discussed. Finally, the problems existing in regulating anatase phase of TiO2 coatings and the future research directions are proposed.
Key words:  thermal spray    titanium dioxide coatings    anatase    phase regulation
               出版日期:  2017-02-10      发布日期:  2018-05-02
ZTFLH:  TB321  
基金资助: *国家自然科学基金(51602279);江苏省自然科学基金(BK20150455);扬州市科学技术计划项目(YZ2015088)
作者简介:  李嘉伟:男,1992年生,硕士,研究方向为功能涂层与薄膜 E-mail:867066428@qq.com 李大玉:通讯作者,男,1983年生,博士,研究方向为功能涂层与薄膜 E-mail:dyli@yzu.edu.cn
引用本文:    
李嘉伟, 李大玉, 顾熠鑫, 肖金坤, 张超, 张燕军. 热喷涂制备二氧化钛涂层中锐钛矿相调控的研究进展*[J]. 《材料导报》期刊社, 2017, 31(3): 26-31.
LI Jiawei, LI Dayu, GU Yixin, XIAO Jinkun, ZHANG Chao, ZHANG Yanjun. Research Progress of Regulating Anatase Phase of TiO2 Coatings Deposited by Thermal Spray. Materials Reports, 2017, 31(3): 26-31.
链接本文:  
http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.03.005  或          http://www.mater-rep.com/CN/Y2017/V31/I3/26
1 Yang G J, Li C J, Wang Y Y. Phase formation of nano-TiO2 particles during flame spraying with liquid feedstock[J]. J Thermal Spray Technol,2004,14(5):480.
2 Jaworski R, Pawlowski L, Pierlot C. Recent developments in suspension plasma sprayed titanium oxide and hydroxyapatite coatings[J]. J Thermal Spray Technol,2010,19(1-2):240.
3 Cui Yuming. Factors influencing photocatalytic activity of nano-TiO2 [J]. Chinese J Rare Metals,2006,30(1):107(in Chinese).
崔玉明. 影响纳米材料TiO2光催化活性的因素[J].稀有金属,2006,30(1):107.
4 Cui Yuming. Photocatalytic degradat of pollutant from river by TiO2 as photocatalys[J]. J Henan University of Science and Technology: Nat Sci,2003,24(1):94(in Chinese).
崔玉明. 采用TiO2光催化剂对河水中污染物进行光催化降解[J]. 河南科技大学学报:自然科学版,2003,24(1):94.
5 Toma F L, Sokolov D, Bertrand G, et al. Comparison of the photocatalytic behavior of TiO2 coatings elaborated by different thermal spraying processes[J]. J Thermal Spray Technol,2006,15(4):576.
6 Bordes M C, Vicent M, Moreno R, et al. Application of plasma-sprayed TiO2 coatings for industrial (tannery) wastewater treatment[J]. Ceram Int,2015,41(10):14468.
7 Zhang C, Chaudhary U, Das S, et al. Effect of porosity on photocatalytic activity of plasma-sprayed TiO2 coating[J]. J Thermal Spray Technol,2013,22(7):1193.
8 Yang G J, Li C J, Han F, et al. Effects of annealing treatment on microstructure and photocatalytic performance of nanostructured TiO2 coatings through flame spraying with liquid feedstocks[J]. J Vacuum Sci Technol B,2004,22(5):2364.
9 Zeng Y, Liu J T, Wu W, et al. Photocatalytic performance of plasma sprayed TiO2-ZnFe2O4 coatings[J]. Surf Coat Technol,2005,200(7):2398.
10 Ohno T, Tokieda K, Higashida S, et al. Synergism between rutile and anatase TiO2 particles in photocatalytic oxidation of naphthalene[J]. Appl Catal A,2003,107(19):4545.
11 Dong R L, Wang F, Li Z Y, et al. Honeycombed TiO2 films prepared by combining breath figure and sol gel methods[J]. Surf Coat Technol,2015,276:391.
12 Ye L Q, Zhang Y L, Zhang X X, et al. Sol-gel preparation of SiO2/TiO2/SiO2-TiO2 broadband antireflective coating for solar cell cover glass[J]. Solar Energy Mater Solar Cells,2013,111:160.
13 Tangale N P, Niphadkar P S, Samuel V, et al. Synthesis of Sn-containing anatase (TiO2) by sol-gel method and their performance in catalytic water splitting under visible light as a function of tin content[J]. Mater Lett,2016,171:50.
14 Rego E, Marto J, Marcos P, et al. Decolouration of orange Ⅱ solutions by TiO2 and ZnO active layers screen-printed on ceramic tiles under sunlight irradiation[J]. Appl Cataly A,2009,355(1-2):109.
15 Fan K, Liu M, Peng T Y, et al. Effects of paste components on the properties of screen-printed porous TiO2 film for dye-sensitized solar cells[J]. Renewable Energy,2010,35(2):555.
16 Marcos P, Marto J, Trintade T, et al. Screen-printing of TiO2 photocatalytic layers on glazed ceramic tiles[J]. J Photochem Photobiol A,2008,197(2-3):125.
17 Natarajan C, Fukunaga N, Nogami G. Titanium dioxide thin film deposited by spray pyrolysis of aqueous solution[J]. Thin Solid Films,1998,322(1-2):6.
18 Mills A, Elliott N, Parkin I P, et al. Novel TiO2 CVD films for semiconductor photocatalysis[J]. J Photochem Photobiol A,2002,151(1-3):171.
19 Lee H, Song M Y,Jurng J, et al. The synthesis and coating process of TiO2 nanoparticles using CVD process[J]. Powder Technol,2011,214(1):64.
20 Zalnezhad E, Hamouda A M S, Faraji G, et al. TiO2 nanotube coa-ting on stainless steel 304 for biomedical applications[J]. Ceram Int,2015,41(2):2785.
21 Abreu C S, Matos J, Cavaleior A, et al. Tribological characterization of TiO2/Au decorative thin films obtained by PVD magnetron sputtering technology[J]. Wear,2015,330-331:419.
22 Ren Kun, Huang Jing, He Xiaoyan, et al. Research progress in thermal spray fabrication of titania photocatalytic coatings[J]. Surface Technol,2015,44(4):66(in Chinese).
任坤,黄晶,贺小燕,等.热喷涂制备TiO2光催化涂层研究进展[J].表面技术,2015,44(4):66.
23 Lee C, Choi H, Lee C, et al. Photocatalytic properties of nano-structured TiO2 plasma sprayed coating[J]. Surf Coat Technol,2003,173(2):192.
24 Kanazawa T, Ohmori A. Behavior of TiO2 coating formation on PET plate by plasma spraying and evaluation of coating′s photocatalytic activity[J]. Surf Coat Technol,2005,197(1):45.
25 Bertrand G, Berger N, Meunier C, et al. Evaluation of metastable phase and microhardness on plasma sprayed titania coatings[J]. Surf Coat Technol,2006,200(16-17):5013.
26 Wang X Y, Liu Z, Liao H, et al. Microstructure and electrical pro-perties of plasma sprayed porous TiO2 coatings containing anatase[J]. Thin Solid Films,2004,451-452:37.
27 Yang G J, Li C J, Han F, et al. Microstructure and photocatalytic performance of high velocity oxy-fuel sprayed TiO2 coatings[J]. Thin Solid Films,2004,466(1-2):81.
28 Yang G J, Li C J, Wang Y Y, et al. Dominant microstructural feature over photocatalytic activity of high velocity oxy-fuel sprayed TiO2 coating[J]. Surf Coat Technol,2007,202(1):63.
29 Bozorgtabar M, Rahimipour M, Salehi M, et al. Novel photocatalytic TiO2 coatings produced by HVOF thermal spraying process[J]. Mater Lett,2010,64(10):1176.
30 Toma F L, Bertrand G, Chwa S O, et al. Microstructure and photocatalytic properties of nanostructured TiO2 and TiO2-Al coatings elaborated by HVOF spraying for the nitrogen oxides removal[J]. Mater Sci Eng A,2006,417(1-2):56.
31 Geng Xin, Li Dayu, Zhang Chao. Research progress of functional coating deposited by liquid plasma spraying[J].New Chem Mater,2016,44(4):26(in Chinese).
耿欣,李大玉,张超.液料等离子喷涂制备功能涂层的研究进展[J].化工新型材料,2016,44(4):26.
32 Toma F L, Bertrand G, Chwa S O, et al. Comparative study on the photocatalytic decomposition of nitrogen oxides using TiO2 coatings prepared by conventional plasma spraying and suspension plasma spraying[J]. Surf Coat Technol,2006,200(20-21):5855.
33 Toma F L, Berger L M, Jacquet D, et al. Comparative study on the photocatalytic behaviour of titanium oxide thermal sprayed coatings from powders and suspensions[J]. Surf Coat Technol,2009,203(15):2150.
34 Toma F L, Bertrand G, Klein D, et al. Nanostructured photocatalytic titania coatings formed by suspension plasma spraying[J]. J Thermal Spray Technol,2006,15(4):587.
35 Du L Z, Coyle T W, Chien K, et al. Titanium dioxide coating prepared by use of a suspension-solution plasma-spray process[J]. J Thermal Spray Technol,2015,24(6):915.
36 Bannier E, Darut G, Sanchez E, et al. Microstructure and photoca-talytic activity of suspension plasma sprayed TiO2 coatings on steel and glass substrates[J]. Surf Coat Technol,2011,206(2-3):378.
37 Chen D Y, Jordan E H, Gell M. Porous TiO2 coating using the solution precursor plasma spray process[J]. Surf Coat Technol,2008,202(24):6113.
38 Li C Y,Li W Y. Deposition characteristics of titanium coating in cold spraying[J]. Surf Coat Technol,2003,167(2-3):278.
39 Yamada M, Isago H, Nakano H, et al. Cold spraying of TiO2 photocatalyst coating with nitrogen process gas[J]. J Thermal Spray Technol,2010,19(6):1218.
40 Yang G J,Li C J,Han F, et al. Low temperature deposition and characterization of TiO2 photocatalytic film through cold spray[J]. Appl Surf Sci,2008,254(13):3979.
41 Hanaor D A, Sorrell C C. Review of the anatase to rutile phase transformation[J]. J Mater Sci,2011,46(4):855.
42 Oh S M, Kim S S, Lee J E, et al. Effect of additives on photocatalytic activity of titanium dioxide powders synthesized by thermal plasma[J]. Thin Solid Films,2003,435(1-2):252.
43 Mauer G, Guignard A, Vaben R. Plasma spraying of efficient photoactive TiO2 coatings[J]. Surf Coat Technol,2013,220:40.
44 Burlacov I, Jirkovsky J, Muller M, et al. Induction plasma-sprayed photocatalytically active titania coatings and their characterisation by micro-Raman spectroscopy[J]. Surf Coat Technol,2006,201:255.
45 Yang G J, Li C J, Li C X, et al. Effect of Cu2+ doping on photocatalytic performance of liquid flame sprayed TiO2 coatings[J]. J Thermal Spray Technol,2006,15(4):582.
46 Yang G J, Li C J, Huang X C, et al. Influence of silver doping on photocatalytic activity of liquid-flame-sprayed-nanostructured TiO2 coating[J]. J Thermal Spray Technol,2007,16(5-6):881.
47 Ye F X, Ohmori A. the Photocatalytic activity and photo-absorption of plasma sprayed TiO2-Fe3O4 binary oxide coatings[J]. Surf Coat Technol,2002,160(1):62.
48 Chen H, Lee S W, Kim T H, et al. Photocatalytic decomposition of benzene with plasma sprayed TiO2-based coatings on foamed aluminum[J]. J Eur Ceram Soc,2006,26(12):2231.
[1] 刘兆麟. 纳米蛛网纤维材料的可控构筑与应用[J]. 材料导报, 2019, 33(5): 907-916.
[2] 陈枭, 白小波, 王洪涛, 纪岗昌. 超音速火焰喷涂多尺度WC-17Co粉末制备的金属陶瓷涂层的组织结构与性能[J]. 材料导报, 2019, 33(4): 684-688.
[3] 刘健健,朱诚意,李光强. 连铸结晶器铜板表面涂镀层应用研究进展[J]. 材料导报, 2019, 33(17): 2831-2838.
[4] 樊启哲, 廖春发, 陈鑫, 张志文, 余长林. 通过热处理调控光催化剂性质的研究进展[J]. 材料导报, 2019, 33(11): 1853-1859.
[5] 赵晓光, 欧阳静, 张毅, 杨华明. 矿物基摩擦材料的研究进展[J]. 材料导报, 2019, 33(11): 1860-1868.
[6] 李丹, 张忞灏, 廖佩姿, 谢远, 甄贺伟, 徐晓玲, 周祚万. 低维氧化锌晶面调控及催化抗菌活性研究进展[J]. 材料导报, 2019, 33(1): 56-64.
[7] 赵鸣岐, 黄威嫔, 胡米, 任科峰, 计剑. 生物医用材料表面高分子基涂层的功能化构筑[J]. 材料导报, 2019, 33(1): 27-39.
[8] 刘帅洋, 王爱琴, 吕世敬, 田捍卫. 铜铝层状复合材料界面特性及深加工研究进展[J]. 《材料导报》期刊社, 2018, 32(5): 828-835.
[9] 王瑶, 赵雪妮, 党新安, 王旭东, 张黎, 杨建军, 何富珍, 张伟刚, 刘庆瑶. 海洋环境下钢材表面镀铝工艺的研究进展[J]. 材料导报, 2018, 32(21): 3805-3813.
[10] 周超极, 朱胜, 王晓明, 韩国峰, 周克兵, 徐安阳. 热喷涂涂层缺陷形成机理与组织结构调控研究概述[J]. 材料导报, 2018, 32(19): 3444-3455.
[11] 李通, 李金权, 王文广, 倪丁瑞. 影响碳/金属复合材料导热性能的主要因素探讨[J]. 材料导报, 2018, 32(15): 2640-2646.
[12] 赵钦,马国政,王海斗,李国禄,陈书赢,周羊羊. 高熵合金涂层制备及其应用的研究进展*[J]. 《材料导报》期刊社, 2017, 31(7): 65-71.
[13] 刘兆麟. 静电纺串珠纤维形貌结构及载药性能的研究进展*[J]. 《材料导报》期刊社, 2017, 31(3): 21-25.
[14] 徐亦冬, 曾鞠庆, 陈伟, 毛江鸿, 沈建生, 胡丹烨. 氧化石墨烯增强水泥基复合材料的研究现状及展望*[J]. 《材料导报》期刊社, 2017, 31(23): 150-155.
[15] 毛杰, 邓春明, 吴相彬, 邓畅光, 宋进兵, 刘敏. 不同喷涂工艺下NiCoCrAlYTa涂层的显微结构和性能*[J]. 《材料导报》期刊社, 2017, 31(16): 51-54.
[1] Bingwei LUO,Dabo LIU,Fei LUO,Ye TIAN,Dongsheng CHEN,Haitao ZHOU. Research on the Two Typical Infrared Detection Materials Serving at Low Temperatures: a Review[J]. Materials Reports, 2018, 32(3): 398 -404 .
[2] Huimin PAN,Jun FU,Qingxin ZHAO. Sulfate Attack Resistance of Concrete Subjected to Disturbance in Hardening Stage[J]. Materials Reports, 2018, 32(2): 282 -287 .
[3] Siyuan ZHOU,Jianfeng JIN,Lu WANG,Jingyi CAO,Peijun YANG. Multiscale Simulation of Geometric Effect on Onset Plasticity of Nano-scale Asperities[J]. Materials Reports, 2018, 32(2): 316 -321 .
[4] Xu LI,Ziru WANG,Li YANG,Zhendong ZHANG,Youting ZHANG,Yifan DU. Synthesis and Performance of Magnetic Oil Absorption Material with Rice Chaff Support[J]. Materials Reports, 2018, 32(2): 219 -222 .
[5] Ninghui LIANG,Peng YANG,Xinrong LIU,Yang ZHONG,Zheqi GUO. A Study on Dynamic Compressive Mechanical Properties of Multi-size Polypropylene Fiber Concrete Under High Strain Rate[J]. Materials Reports, 2018, 32(2): 288 -294 .
[6] XU Zhichao, FENG Zhongxue, SHI Qingnan, YANG Yingxiang, WANG Xiaoqi, QI Huarong. Microstructure of the LPSO Phase in Mg98.5Zn0.5Y1 Alloy Prepared by Directional Solidification and Its Effect on Electromagnetic Shielding Performance[J]. Materials Reports, 2018, 32(6): 865 -869 .
[7] ZHOU Rui, LI Lulu, XIE Dong, ZHANG Jianguo, WU Mengli. A Determining Method of Constitutive Parameters for Metal Powder Compaction Based on Modified Drucker-Prager Cap Model[J]. Materials Reports, 2018, 32(6): 1020 -1025 .
[8] WANG Tong, BAO Yan. Advances on Functional Polyacrylate/Inorganic Nanocomposite Latex for Leather Finishing[J]. Materials Reports, 2017, 31(1): 64 -71 .
[9] HUANG Dajian, MA Zonghong, MA Chenyang, WANG Xinwei. Preparation and Properties of Gelatin/Chitosan Composite Films Enhanced by Chitin Nanofiber[J]. Materials Reports, 2017, 31(8): 21 -24 .
[10] YUAN Xinjian, LI Ci, WANG Haodong, LIANG Xuebo, ZENG Dingding, XIE Chaojie. Effects of Micro-alloying of Chromium and Vanadium on Microstructure and Mechanical Properties of High Carbon Steel[J]. Materials Reports, 2017, 31(8): 76 -81 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed