Research Progress in Mineral-based Friction Materials
ZHAO Xiaoguang1,2, OUYANG Jing1,2,3, ZHANG Yi1,2,3, YANG Huaming1,2,3
1 School of Minerals Processing and Bioengineering, Central South University, Changsha 410083 2 Hunan Key Laboratory of Mineral Materials and Application, Central South University, Changsha 410083 3 Key Laboratory of Clay Mineral Functional Materials in China Building Materials Industry, Central South University, Changsha 410083
Abstract: Friction materials are considered to be composites consisting of organic and inorganic materials. As a main working part, they play an important role in braking and transmitting in the fields of transportation and industrial equipment. Friction materials are the most widely used in automobile industry, and their performance has a very important impact on the safety and stability of automobiles. Mineral materials have excellent physical and chemical properties such as non-toxic, heat-resistant, chemical stability, no pollution, and some of them have special morphology (fibrous and layered structure), which are currently of concern in the field of friction science and engineering. However, the function of mineral materials used in friction materials is different, because of the variety of mineral materials and difference of their composition and structure. Based on this, the composition, structure, physical and chemical properties of mineral materials and their effects on the properties and service efficiency of friction products are reviewed in this paper. Furthermore, the mechanism of regulating friction materials by minerals is discussed from three aspects: the reinforcement of friction materials by fibrous minerals, friction-increased regulation by granular minerals and friction-reduction regulation by layered minerals. Developing novel mineral materials, accelerating the development of new technologies such as surface modification and effective impurity removal, and strengthening the study on the influence mechanism of mineral materials in friction materials can be deemed to the development directions of future industrial application and theoretical research of mineral-based friction materials.
1 高惠民.矿物复合摩擦材料,化学工业出版社,2007. 2 Thiyagarajan V, Kalaichelvan K, Vijay R, et al. Journal of the Brazilian Society of Mechanical Sciences and Engineering,2016,38(4),1207. 3 Pupan D, Suvanjumrat C, Chookaew W. In: Materials Science Forum. Switzerland,2017,pp.19. 4 Akgincolu G, Öktem H, Uygur I, et al. Arabian Journal for Science and Engineering,2018,43,4727. 5 Ma Y, Wu S, Tong J, et al. Materials Research Express,DOI:10.1088/2053-1591-aab4a7. 6 Ikpambese K K, Gundu D T, Tuleun L T. Journal of King Saud University-Engineering Sciences,2016,28,110. 7 Xiao X, Yin Y, Bao J, et al. Advances in Mechanical Engineering,2016,8(5),1. 8 Sugozu I, Mutlu I, Sugozu K B. Polymer Composites,DOI:10.1002-pc.23901. 9 Ghosh P, Ghosh D, Khastgir D, et al. Tribology Transactions,2017,60(3),548. 10 Orlowicz A W, Mróz M, Wnuk G, et al. Archives of Foundry Enginee-ring,2016,16(4),196. 11 Ji Z, Jin H, Luo W, et al. Tribology International,2017,107,213. 12 Singh T, Patnaik A, Chauhan R, et al. Polymer Composites,2017,29,183. 13 Balaji S, Kalaichelvan K. Procedia Engineering,2012,38,1650. 14 Zhang H L, Jiao H B. China Non-Metallic Minerals Industry,2015(4),4(in Chinese). 张红林,焦红斌.中国非金属矿工业导刊,2015(4),4. 15 Wang Y T, Wang D, Cao M, et al. China Non-Metallic Minerals Industry,2017(3),12(in Chinese). 汪溢汀,王东,曹敏,等.中国非金属矿工业导刊,2017(3),12. 16 Meng Z X, Cao M, Wang D, et al. China Non-Metallic Minerals Industry,2017(1),5(in Chinese). 孟增祥,曹敏,王东,等.中国非金属矿工业导刊,2017(1),5. 17 Yu S B, Cao M, Wang D, et al. China Non-Metallic Minerals Industry,2017(2),5(in Chinese). 余思彬,曹敏,王东,等.中国非金属矿工业导刊,2017(2),5. 18 Singh T, Tiwari A, Patnaik A, et al. Wear,2017,386,157. 19 Tong J, Ma Y, Jiang M. Wear,2003,255(1-6),734. 20 Fernandez-Barranco C, Koziol A E, Drewniak M, et al. Applied Clay Science,2018,153,154. 21 Hou K, Ouyang J, Zheng C H, et al. Materials Express,2017,7(2),104. 22 Cao X, Liang L, Wen D, et al. Journal of Wuhan University of Technology (Materials Science Edition),2000,15(1),54. 23 Singh T, Patnaik A, Satapathy B K, et al. Journal of Materials Enginee-ring and Performance, DOI: 10.1007/s11665-012-0325-x. 24 Liu K P, Zhou J E. China Concrete and Cement Products,2003(3),32(in Chinese). 刘开平,周敬恩.混凝土与水泥制品,2003(3),32. 25 Guan B W, Liu K P, Zhao X F, et al. Express Information of Mining Industry,2008(6),32. 关博文,刘开平,赵秀峰,等.矿业快报,2008(6),32. 26 Li P. Experimental research on the mechanical properties and durabilities of the fiber brucite pavement concrete mixed with flyash. Master’s Thesis, Chongqing Jiaotong University, China,2016(in Chinese). 李珮.掺粉煤灰水镁石纤维路面混凝土力学性能及耐久性能试验研究.硕士学位论文,重庆交通大学,2016. 27 Zhang X, Li K, Li H, et al. Journal of Engineering Tribology,2013,227(11),1241. 28 Menapace C, Leonardi M, Matějka V, et al. Wear,2018,398-399,191. 29 Lu Z Y, Guan Q M, He L, et al. Multipurpose Utilization of Mineral Resources,2007(6),33(in Chinese). 鲁知音,管琪明,何林,等.矿产综合利用,2007(6),33. 30 Cho K H, Jang H, Hong Y S, et al. Wear,2008,264(3),291. 31 Shin M W, Kim Y H, Jang H. Tribology Letters,2014,55(3),371. 32 Ma Y, Martynková G S, Valášková M, et al. Tribology International,2008,41(3),166. 33 Cho M H, Ju J, Kim S J, et al. Wear,2006,260(7-8),855. 34 Munz M, Sturm H, Schulz E, et al. Composites Part A Applied Science & Manufacturing,1998,29(9-10),1251. 35 Zhong L, Chen M Q. Synthesis and Aging Application,2017,46(6),84(in Chinese). 钟厉,陈梦青.合成材料老化与应用,2017,46(6),84. 36 Liu Y. Fundamental research on vehicle friction material fabricated by fibrous polygorskite from Dafang. Master’s Thesis, Guizhou University, China,2007(in Chinese). 刘勇.贵州大方纤维状坡缕石对汽车摩擦材料性能影响的基础研究.硕士学位论文,贵州大学,2007. 37 马洪文.工业矿物与岩石,地质出版社,2002. 38 Azarov G M, Maiorova E V, Oborina M A, et al. Glass and Ceramics,1995,52(9-10),237. 39 Li Z Z, Li S X, Zhang A L, et al. Plastic Science and Technology,2009,37(4),83(in Chinese). 李征征,李三喜,张爱玲,等.塑料科技,2009,37(4),83. 40 Gupta B, Modi A J. International Journal of Advance Engineering and Research Development,2015,2(2),218. 41 Xu X, Lu X, Yang D, et al. In: Materials Science and Engineering Conference Series. Dalian,2015. 42 Cong P H, Wu X Y, Pu J, et al. Tribology,2011,31(1),88(in Chinese). 丛培红,吴行阳,卜娟,等.摩擦学学报,2011,31(1),88. 43 Russell R, Valencia C, Emrich H W. Journal of the American Ceramic Society,1956,39(2),10. 44 Kim S J, Cho M H, Basch R H, et al. Tribology Letters,2004,17(3),655. 45 Wu J J. Journal of Ecology & Rural Environment,2007,23(3),82. 46 Erdem E, Cölgelcen G, Donat R. Journal of Colloid & Interface Science,2005,282(2),314. 47 Kolluri D K, Boidin X, Desplanques Y, et al. Wear,2010,268(11),1472. 48 Chollet M, Daniel I, Koga K T, et al. Earth & Planetary Science Letters,2009,284(1),57. 49 Rudenko P, Bandyopadhyay A. Applied Surface Science,2013,276(7),383. 50 Zhang X, Li K Z, Li H J, ea al. Lubrication Engineering,2013,38(7),16(in Chinese). 张翔,李克智,李贺军,等.润滑与密封,2013,38(7),16. 51 Dong C, Yuan C, Wang L, et al. Scientific Reports,DOI:10.1038-srep35023. 52 Xiong D, Peng C. Transactions of Nonferrous Metals Society of China,2000,10(3),328. 53 Sahoo R R, Biswas S K. Tribology Letters,2010,37(2),313. 54 Bhushan B, Ko P L. Introduction to tribology, Ohio state University Press, New York,2002. 55 Bai Z, Yang N, Guo M, et al. Tribology International,2016,101,115. 56 Wang Z Y. Study on the preparation of Co-Al hydrotalcite-like compounds and tribological properties. Master’s Thesis, China University of Geoscie-nces, China,2011(in Chinese). 王振宇.Co-Al水滑石类化合物的制备与摩擦性能研究.硕士学位论文,中国地质大学,2011. 57 Zhang T G. Preparation, intercalation and study on tribological properties of Ce-Mg-Al layered double hydroxides. Master’s Thesis, China University of Geosciences, China,2011(in Chinese). 张天广.Ce-Mg-Al类水滑石的合成与插层工艺及摩擦性能研究.硕士学位论文,中国地质大学,2011. 58 Fu F. Study on preparation and tribological properties of Cu/Ni-Mg-Al hydrotalcite-like compounds. Master’s Thesis, China University of Geosciences, China,2011(in Chinese). 付帆.Cu/Ni-Mg-Al类水滑石的制备与摩擦性能研究.硕士学位论文,中国地质大学,2011. 59 Bai Z, Wang Z, Zhang T, et al. Applied Clay Science,2012,59-60(5),36. 60 Bai Z, Wang Z, Zhang T, et al. Applied Clay Science,2013,76(5),22. 61 Li S, Bai Z, Zhao D. Applied Surface Science,2013,284(11),7. 62 Wang X, Bai Z, Zhao D, et al. Applied Surface Science,2013,277(4),134. 63 Mortazavian S, Fatemi A. Composites Part B: Engineering,2015,72,116. 64 Kim S S, Hwang H J, Shin M W, et al. Wear,2011,271(7),1194.