Research Progress and Prospect of Tribological Properties of Cold Sprayed Copper-based Composite Coatings
CHEN Wenyuan1, TAN Hui1, CHENG Jun1, ZHU Shengyu1,2, YANG Jun1,2
1 State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, China 2 College of Materials Science and Optoelectronic Technology, University of Chinese Academy of Sciences, Beijing 100049, China
Abstract: Copper-based composite coatings have been widely used in vital fields such as rail transportation, marine ships, metallurgy and chemical industry because of their good thermal and electrical conductivity, corrosion resistance and anti-wear property. The main coating deposition methods of powder metallurgy, thermal spraying and electroplating have the disadvantages of high preparation temperature, substrate thermal damage and high internal stress, which seriously limit the development and performance enhancement of the copper-based composite coatings. Cold spraying can solve the above problems and provide a new method for the preparation and application of the copper-based composite coating with good mechanical and tribological properties. However,at present, for the cold spraying, the hard particle reinforcement phase and inorganic lubrication phase are difficult to deposit and their interfaces with the matrix are weak. These shortages have adverse effects on the design and preparation of the cold sprayed copper-based composite coatings with good mechanical and tribological properties. Therefore, how to achieve design of the composition and structure, and preparation of cold sprayed copper-based composite coatings with the high density, low wear and corrosive resistance, become the focus and difficulty of the research on the tribological properties of cold sprayed copper-based composite coatings in the future. In the process of cold sprayed copper-based composite coating preparation and the studies of its tribological properties, the researchers realized the effective deposition of hard particles and inorganic solid lubricants by means of the metal coated powders and mechanical ball milling. In addition, heat treatment, laser remelting and friction stir welding play a positive role in improving the plasticity and the particle interface bonding of cold sprayed copper-based composite coatings, which is expected to achieve the synergistic optimization of microstructure, mechanical and tribological properties of the coatings. In this paper, the research status and development prospect of thetribological properties of cold sprayed copper-based composite coatings are reviewed. The development of cold spraying and the principle of the coating deposition are provided. The research progress of the tribological properties and the influence of post-treatment technology on the structure and properties of the coatings are summarized. It is expected to be useful for the design, preparation and application of cold sprayed copper-based composite coatings that related to friction and wear.
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2022, Vol. 36 
