Current Status on Performance Enhancement of Shield Machine/TBM Cutter Ring
WANG Haoping1,2, ZHANG Mengqi1,2, MO Jiliang1,2
1 School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China 2 Tribological Design Laboratory of Shield/TBM Equipment, Southwest Jiaotong University, Chengdu 610031, China
Abstract: The disc cutter is the main part of shield machine/TBM to perform the rock-breaking and is regarded as the “tooth” of TBM. The service conditions of the disc cutter are extremely bad, and it is prone to cause wear, or even chipping of the cutter ring during service, so the cutter ring becomes the main consumable part in the construction process, which shortens the service life of shield machine/TBM. Meanwhile, the cost of shield construction is greatly increased. Therefore, how to reduce the surface damage and prolong the service life of the cutter is a key engineering problem to be solved urgently. Based on the whole life cycle stages of forming, machining, service, damage, and failure of the cutter ring, this paper summarizes the mechanism of performance enhancement of the cutter ring in service damage analysis, material composition improvement, forming process improvement, heat treatment process improvement and coating strengthening process optimization. In addition, the shortcomings and solutions of each method are analyzed. Finally, the performance enhancement method of the cutter ring is discussed and prospected, in order to provide a reference for the technical path and industrialization of cutter reinforcement.
作者简介: 王好平,2013年6月、2016年6月分别于河南科技大学和燕山大学获得工学学士学位和硕士学位。现为西南交通大学机械工程学院博士研究生,在莫继良研究员的指导下进行研究。目前主要研究领域为表面设计及制造。 莫继良,西南交通大学机械工程学院研究员、博士生研究生导师。2003年西南交通大学机械专业本科毕业,2008年西南交通大学机械设计及理论专业博士毕业后留校工作至今。2011年至2012年在英国谢菲尔德大学访学一年。目前主要从事摩擦学/动力学行为分析、振动与噪声控制和故障诊断与智能化等方面的研究工作。发表论文100余篇,包括Energy Conversion and Management,Friction,Composite Structures,Tribology International, Wear, Chemical Engineering Journal等。
引用本文:
王好平, 张蒙祺, 莫继良. 盾构/TBM滚刀刀圈性能强化研究现状[J]. 材料导报, 2022, 36(7): 22010052-9.
WANG Haoping, ZHANG Mengqi, MO Jiliang. Current Status on Performance Enhancement of Shield Machine/TBM Cutter Ring. Materials Reports, 2022, 36(7): 22010052-9.
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