Abstract: Electrode induction melting gas atomization (EIGA) process is a newly developed method of preparing ultra-clean metal powders. At present, it has become an important method for large-scale preparation of metal powders, especially ultra-clean metal powders for powder metallurgy additive manufacturing. This review introduced the development and process research status of EIGA technology since the patent application of ALD company in 1991, summarized the advantages of EIGA technology, the mechanism and technical points of EIGA technology, and prospected the future development of EIGA technology via the development process of gas atomization, which provides a reference for the preparation of raw material powder for powder metallurgy and additive manufacturing.
吴嘉伦, 夏敏, 王军峰, 葛昌纯. 电极感应熔炼气雾化法制备粉末冶金增材制造原材料金属粉末的研究综述[J]. 材料导报, 2023, 37(21): 22040132-8.
WU Jialun, XIA Min, WANG Junfeng, GE Changchun. Raw Metal Powders Production for Powder Metallurgy Additive Manufacturing by Electrode Induction Melting Gas Atomization Method: a Review. Materials Reports, 2023, 37(21): 22040132-8.
1 Chen Y Y, Xiao Z Y, Li S K, et al. Powder Metallurgy Industry, 2018, 28(4), 56 (in Chinese). 陈莹莹, 肖志瑜, 李上奎, 等. 粉末冶金工业, 2018, 28(4), 56. 2 Wang B Y, Lu L, Wu W H, et al. Powder Metallurgy Industry, 2019, 29(5), 74 (in Chinese). 王博亚, 卢林, 吴文恒, 等. 粉末冶金工业, 2019, 29(5), 74. 3 Radchenko O K, Gogaev K O. Powder Metallurgy and Metal Ceramics, 2022, 61(3), 135. 4 Zhu H, Tong H, Yang F, et al. Journal of Materials Processing Techno-logy, 2018, 252, 559. 5 Hu L X, Feng X Y. Powder Metallurgy Industry, 2018, 28(4), 1 (in Chinese). 胡连喜, 冯小云. 粉末冶金工业, 2018, 28(4), 1. 6 Gao Z J, Zhou X L, Li J H, et al. Thermal Spray Technology, 2018, 10(3), 1 (in Chinese). 高正江, 周香林, 李景昊, 等. 热喷涂技术, 2018, 10(3), 1. 7 Bei D, Hu Y X, Cao Y J. Production of metal powder by atomization, Metallurgical Industry Press, China, 1985(in Chinese). 贝多, 胡云秀, 曹勇家. 雾化法生产金属粉末, 冶金工业出版社, 1985. 8 Conference S, Burke J J, Weiss V. Powder metallurgy for high-perfor-mance applications, Syracuse University Press, U.S., 1972. 9 Dunkley J. Powder Metallurgy, 1989, 32(2), 96. 10 Li Q Q, Ou Y T, Ma R H, et al. Powder Metallurgy Technology, 1996, 14(3), 8 (in Chinese). 李清泉, 欧阳通, 麻润海, 等. 粉末冶金技术, 1996, 14(3), 8. 11 Li Q Q. Powder Metallurgy Industry, 1999, 9(5), 15 (in Chinese). 李清泉. 粉末冶金工业, 1999, 9(5), 15. 12 Liu Y Z, Chen Z H, Huang P Y. Materials Reports, 1997, 11(5), 4 (in Chinese). 刘允中, 陈振华, 黄培云. 材料导报, 1997, 11(5), 4. 13 OUYANG H W, Huang B Y, Chen X, et al. The Chinese Journal of Nonferrous Metals, 2005, 15(7), 6 (in Chinese). 欧阳鸿武, 黄伯云, 陈欣, 等. 中国有色金属学报, 2005, 15(7), 6. 14 Sun J F, Shen J, Li Z Y, et al. Powder Metallurgy Technology, 2000, 18(2), 6 (in Chinese). 孙剑飞, 沈军, 李振宇, 等. 粉末冶金技术, 2000, 18(2), 6. 15 Hohmann M, Ludwig N. Germany patent, DE000004102101(A1). 1992. 16 Wu J L. Study on the optimization and mechanism of EIGA superalloy fine powder yield and powder fluidity. Ph. D. Thesis, University of Science and Technology Beijing, China, 2023 (in Chinese). 吴嘉伦. EIGA高温合金细粉收得率与粉体流动性优化及机理研究. 博士学位论文, 北京科技大学, 2023. 17 Chen C. Journal of the American Society for Information Science and Technology, 2006, 57(3), 359. 18 Schimansky F P, Liu K W, Gerling R. Intermetallics, 1999, 7(11), 1275. 19 Gerling R, Hohmann M, Schimansky F, et al. Materials Science Forum, 2007, 539, 2693. 20 Huang Y, Ye H, Zhang H, et al. Journal of Alloys and Compounds, 2002, 330, 851. 21 Wang G, Zheng Z, Chang L, et al. Acta Metallurgica Sinica, 2011, 47(10), 1263. 22 Guo R, Xu L, Cheng W, et al. Acta Metallurgica Sinica, 2016, 52(7), 842. 23 Guo R, Xu L, Zong B, et al. Acta Metallurgica Sinica-English Letters, 2017, 30(8), 735. 24 Wang G, Xu L, Cui Y, et al. Acta Metallurgica Sinica, 2016, 52(9), 1079. 25 Jia C L, Ge C C, Yan Q Z. Chinese Physics B, 2016, 25(2), 324. 26 Wei M, Chen S, Liang J, et al. Vacuum, 2017, 143, 185. 27 Guo K, Liu C, Chen S, et al. Transactions of Nonferrous Metals Society of China, 2020, 30(1), 147. 28 Liu Z, Huang C, Gao C, et al. Journal of Mining and Metallurgy Section B-metallurgy, 2019, 55(1), 121. 29 Huang C, Liu Z, Wu Y, et al. Rare Metal Materials and Engineering, 2019, 48(10), 3302. 30 Zhao X H, Wang C, Pan F F, et al. Powder Metallurgy Industry, 2019, 29(6), 71 (in Chinese). 赵霄昊, 王晨, 潘霏霏, 等. 粉末冶金工业, 2019, 29(6), 71. 31 Yang Q Y, Wu W H, Zhang L, et al. Powder Metallurgy Industry, 2018, 28(3), 8 (in Chinese). 杨启云, 吴文恒, 张亮, 等. 粉末冶金工业, 2018, 28(3), 8. 32 Liu L P, Chen S Q. Materials Science and Engineering of Powder Metallurgy, 2020, 25(6), 449. 刘联平, 陈仕奇. 粉末冶金材料科学与工程, 2020, 25(6), 449. 33 Le G, Li Q, Dong X, et al. Rare Metal Materials and Engineering, 2017, 46(4), 1162. 34 Lukac F, Dudr M, Musalek R, et al. Journal of Materials Research, 2018, 33(19), 3247. 35 Park J, Na T, Park H, et al. Materials Letters, 2019, 243, 5. 36 Roh G, Park E, Moon J, et al. Archives of Metallurgy and Materials, 2021, 66(3), 795. 37 Guo R P, Xu L, Cheng W X, et al. Acta Metallurgica Sinica, 2016, 52(7), 842 (in Chinese). 郭瑞鹏, 徐磊, 程文祥, 等. 金属学报, 2016, 52(7), 842. 38 Wang G, Zheng Z, Chang L T, et al. Acta Metallurgica Sinica, 2011, 47(10), 1263 (in Chinese). 王刚, 郑卓, 常立涛, 等. 金属学报, 2011, 47(10), 1263. 39 Yang Q Y, Wu W H, Zhang L, et al. Powder Metallurgy Industry, 2018, 28(3), 8 (in Chinese). 杨启云, 吴文恒, 张亮, 等. 粉末冶金工业, 2018, 28(3), 8. 40 Wang J J. Powder Metallurgy Industry, 2016, 26(5), 1 (in Chinese). 王建军. 粉末冶金工业, 2016, 26(5), 1. 41 Chen X. Study on flow field structure and atomization mechanism of tightly coupled gas atomization. Master's Thesis, Central South University, China, 2007 (in Chinese). 陈欣. 紧耦合气雾化流场结构和雾化机理研究. 硕士学位论文, 中南大学, 2007. 42 Ouyang H W, Chen X, Yu W T, et al. Powder Metallurgy Technology, 2007, 25(1), 53 (in Chinese). 欧阳鸿武, 陈欣, 余文焘, 等. 粉末冶金技术, 2007, 25(1), 53. 43 Bojarevics V, Roy A, Pericleous K. Compel-the International Journal for Computation and Mathematics in Electrical and Electronic Engineering, 2011, 30(5), 1455. 44 Shan F, Xia M, Ge C. International Journal of Material Forming, 2019, 12(4), 615. 45 Feng S, Xia M, Ge C. Chinese Physics B, 2018, 27(4), 339. 46 Feng S, Xia M, Ge C. Chinese Physics B, 2017, 26(6), 1. 47 Spitans S, Franz H, Baake E. Metallurgical and Materials Transactions B-process Metallurgy and Materials Processing Science, 2020, 51(5), 1918. 48 Li H, Shen Y, Liu P, et al. Scientific Reports, 2021, 11(1), 23106. 49 Guo K, Liu C, Chen S, et al. In: 4th International Conference on Advanced Composite Materials and Manufacturing Engineering. China, 2017, pp. 1757. 50 Zeoli N, Gu S. Computational Materials Science, 2006, 38(2), 282. 51 Zou H, Xiao Z. Materials Today Communications, 2021, 29(5), 102778. 52 Zeoli N, Tabbara H, Gu S. Chemical Engineering Science, 2011, 66(24), 6498. 53 Firmansyah D, Kaiser R, Zahaf R, et al. Japanese Journal of Applied Physics, 2014, 53(5), HA09. 54 Xia M, Wang P, Zhang X, et al. Acta Physica Sinica, 2018, 67(17), 41 (in Chinese). 夏敏, 汪鹏, 张晓虎, 等. 物理学报, 2018, 67(17), 41. 55 Xia M, Wang P, Zhang X H, et al. Powder Metallurgy Technology, 2019, 37(4), 288 (in Chinese). 夏敏, 汪鹏, 张晓虎, 等. 粉末冶金技术, 2019, 37(4), 288.