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材料导报  2023, Vol. 37 Issue (22): 22030041-6    https://doi.org/10.11896/cldb. 22030041
  金属与金属基复合材料 |
H13钢表面同质激光熔覆中WC微合金化行为及摩擦学性能研究
畅庚榕1, 刘明霞1, 孟瑜1, 郭岩2, 马大衍3, 李世亮4, 徐可为1,3,*
1 西安文理学院,陕西省表面工程与再制造重点实验室,西安 710065
2 华电电力科学研究院有限公司,杭州 710000
3 西安交通大学金属材料强度国家重点实验室,西安 710049
4 陕西天元智能再制造股份有限公司,西安 710018
Study of WC Microalloying Behavior and Tribological Property of Homogeneous Laser Cladding Layer on H13 steel
CHANG Gengrong1, LIU Mingxia1, MENG Yu1, GUO Yan2, Ma Dayan3, LI Shiliang4, XU Kewei1,3,*
1 Shaanxi Key Laboratory of Surface Engineering and Remanufacturing, Xi’an University, Shaanxi, Xi’an 710065, China
2 Huadian Electric Power Research Institute Co., Ltd., Hangzhou 710000, China
3 State-Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, China
4 Shaanxi Tianyuan Intelligent Remanufacturing Co., Ltd., Xi’an 710018, China
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摘要 采用激光熔覆技术在H13钢基体上制备了不同碳化物含量的同质熔覆层,研究了同质熔覆层的微观结构特征及摩擦学性能。借助X射线衍射仪、扫描电镜分析了同质熔覆层的物相变化规律和微观组织形貌特征,采用显微硬度计、摩擦磨损实验机和激光共聚焦显微镜研究了熔覆层的硬度变化特征及摩擦磨损性能,并阐明了微结构与摩擦学性能之间的相关性。结果表明,同质激光熔覆层与基体实现优良的冶金结合,同质粉末与WC产生微合金化反应,从原铁素体改变为奥氏体相,并生成以网络状弥散分布的新硬质相,细化晶粒的同时进一步强化晶界。网络状分布的硬质相产生“鹅卵石”效应,可使熔覆层硬度高达1 104HV,摩擦系数低于0.51,比磨损率低于2.24×10-8 mm3/(N·m),耐磨损性能较基体提升17.62倍。
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畅庚榕
刘明霞
孟瑜
郭岩
马大衍
李世亮
徐可为
关键词:  同质激光熔覆  微合金化反应  微观组织  摩擦磨损    
Abstract: The homogeneous laser cladding layers with different tungsten carbide (WC) contents were fabricated on the H13 steel, and the microstructure characteristics and tribological properties were studied. The microstructure and the law of phase evolution were investigated by X-ray diffractometer, scanning electron microscope. The tribological property and hardness characteristics of laser cladding layers were analyzed by tribometer, laser scanning confocal microscope and microhardness tester. The effects of various WC contents on the microstructure and tribological properties of different cladding layers was investigated, and the correlation between microstructure and tribological properties was clarified. Results indicated that the homogeneous laser cladding layer achieved excellent metallurgical combination with the matrix, and the outer contour of WC particles reacted with the homogeneous powder to produce micro-alloyed reinforcement. Besides, the phase of cladding layers was transformed from primary ferrite to austenite, and formed new hard phases with network dispersed at grain boundaries, which can refine grains as well as strengthen grain-boundary. The hard phases induce “cobblestone” effect and obtain a high hardness of 1 104HV, friction coefficient lower than 0.51, the specific wear rate lower than 2.24×10-8 mm3/(N·m). Overall, the wear resistance was 17.62 times higher than that of the matrix, which effectively improves the wear resistance of H13 steel surface.
Key words:  homogeneous laser cladding    microalloying reaction    microstructure    tribological property
出版日期:  2023-11-25      发布日期:  2023-11-21
ZTFLH:  TG456.7  
基金资助: 国家自然科学基金(52101097);陕西省自然科学基础研究计划项目(2021JM-512;2022CGBX-13);西安市科技计划项目(21XJZZ0069;2020KJWL01);西安文理学院先进表面工程与装备延寿项目(XAWLKYTD013)
通讯作者:  * 徐可为,工学博士,教授,博士研究生导师,享受国务院政府特殊津贴,教育部跨世纪优秀人才、陕西省“三五”人才入选者,曾任西安交通大学科研处长、材料学院院长、西安文理学院院长。2014年任陕西省表面工程与再制造重点实验室主任,现任实验室学术委员会主任、材料科学与工程专业带头人。在西安交大培养博士生30余人、硕士生40余人,以第一获奖人身份获国家技术发明二等奖一项、陕西省科技进步一等奖3项、陕西省科学技术奖二等奖1项、教育部自然科学一等奖1项。keweixu2022@163.com   
作者简介:  畅庚榕,2003年7月于中北大学获得工学学士学位,2006年7月、2012年6月分别于西安交通大学获得工学硕士、博士学位。现为西安文理学院副教授。主要研究方向为激光表面强化、金属失效行为与寿命评估等,发表论文22篇,获批发明专利10余项。
引用本文:    
畅庚榕, 刘明霞, 孟瑜, 郭岩, 马大衍, 李世亮, 徐可为. H13钢表面同质激光熔覆中WC微合金化行为及摩擦学性能研究[J]. 材料导报, 2023, 37(22): 22030041-6.
CHANG Gengrong, LIU Mingxia, MENG Yu, GUO Yan, Ma Dayan, LI Shiliang, XU Kewei. Study of WC Microalloying Behavior and Tribological Property of Homogeneous Laser Cladding Layer on H13 steel. Materials Reports, 2023, 37(22): 22030041-6.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb. 22030041  或          http://www.mater-rep.com/CN/Y2023/V37/I22/22030041
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