Numerical Simulation of Temperature Field in the Roller Quenching Process Considering Actual Boundary Conditions
YANG Yi1,2, PANG Yuhua1,2,*, SUN Qi1,2, DONG Shaoruo1,2, LIU Dong3
1 School of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China 2 Metallurgical Engineering Technology Research Center,Shaanxi Province, Xi'an 710055, China 3 School of Materials, Northwestern Polytechnical University, Xi'an 710072, China
Abstract: This work defined accurate heat transfer boundary conditions, took each nozzle's action area as an independent heat transfer unit, established a temperature field simulation model, and realized the prediction of temperature at any position of steel plate, by means of taking the actual working conditions of N800CF roller quenching as the research object, adopting Fluent finite element analysis software, based on the calculation and experimental verification of the jet heat transfer boundary conditions of different types of nozzles such as the internalslit of the quenching machine, high density I, high density Ⅱ, etc., and considering that the introduce of the influence of boiling heat transfer affects coefficient to correct the jet heat transfer boundary. The results show that the jet heat transfer boundary conditions of different nozzles are corrected by the correlation coefficient of 0—0.62, and that the maximum error between the calculated temperature and the measured temperature does not exceed 1.25%. During the roller quenching process, the surface of the steel plate exhibits a periodic zigzag cooling process, while the core area presents a continuous and stable cooling process, the edge temperature of the steel plate after quenching is low, and the temperature distribution of the rest is even; the steel plate cools down rapidly in the high pressure section, but its internal temperature gradient is large, with a maximum temperature difference 743.6 ℃, which is the key point to the roller quenching process control.
杨一, 庞玉华, 孙琦, 董少若, 刘东. 考虑实际边界条件的辊式淬火过程温度场数值模拟[J]. 材料导报, 2022, 36(15): 21050259-7.
YANG Yi, PANG Yuhua, SUN Qi, DONG Shaoruo, LIU Dong. Numerical Simulation of Temperature Field in the Roller Quenching Process Considering Actual Boundary Conditions. Materials Reports, 2022, 36(15): 21050259-7.
1 Frolov A E, Strashko A F, Pyatalov V I, et al. Metallurgist, DOI: 10.1007/BF01087767. 2 Watanabe H, Mukai T, Ishikawa K, et al. Materials Science & Enginee-ring A, DOI: 10.1016/S0921-5093(00)01974-2. 3 Zhang J K, Dong H, Zhou E Z. Heat Treatment of Metals, 2016, 41(12), 164 (in Chinese). 张敬奎, 董华, 周恩泽. 金属热处理, 2016, 41(12), 164. 4 Wang C, Yuan G, Wang Z D, et al. Journal of Northeastern University(Natural Science), 2011, 32(7), 968 (in Chinese). 王超, 袁国, 王昭东, 等. 东北大学学报(自然科学版), 2011, 32(7), 968. 5 Hua W. Numerical simulation research on roller quenching process of medium and heavy plate. Master's Thesis, Northeastern University, China, 2011 (in Chinese) 华望. 中厚板辊式淬火过程数值模拟研究.硕士学位论文, 东北大学, 2011. 6 Yuan G, Wang G D, Wang Z D. Journal of Northeastern University(Natural Science), 2010, 31(4), 527 (in Chinese). 袁国, 王国栋, 王昭东.东北大学学报(自然科学版), 2010, 31(4), 527. 7 Chen S J, Tseng A A. International Journal of Heat and Fluid Flow, 1992, 13(4), 358. 8 Fu T L, Han J, Deng X T, et al. Journal of Northeastern University(Natural Science), 2017, 38(11), 1548 (in Chinese). 付天亮, 韩钧, 邓想涛, 等. 东北大学学报(自然科学版), 2017, 38(11), 1548. 9 Niu J, Wen Z, Wang J S. Hot Working Technology, 2006(11), 66 (in Chinese). 牛珏, 温治, 王俊升.热加工工艺, 2006(11), 66. 10 Fu T L, Deng X T, Han J, et al. Chinese Journal of Engineering, 2017, 39(9), 1339 (in Chinese). 付天亮, 邓想涛, 韩钧, 等. 工程科学学报, 2017, 39(9), 1339. 11 Fu T L, Tian X H, Han J, et al. Journal of Harbin Institute of Technology, 2019, 51(11), 122 (in Chinese). 付天亮, 田秀华, 韩钧, 等. 哈尔滨工业大学学报, 2019, 51(11), 122. 12 Hollander F. Iron and Steel Inst, 1970,7(3), 46. 13 Hoogendoorn C J. Pergamon, 1977,20, 1333. 14 Huang Y, Ekkad S V, Han J C.In: 9th International Symposium on Transport Phenomena in Thermal Fluids Engineering(ISPT). London, 1996, pp. 25. 15 Liu G Y, Zhu D M, Zhang S J. et al. Chinese Journal of Engineering, 2006 (6), 581 (in Chinese). 刘国勇, 朱冬梅, 张少军, 等. 工程科学学报, 2006 (6), 581. 16 Liu G Y, Zhu D M, Zhang S J, et al. Chinese Journal of Engineering, 2009, 31(5), 638 (in Chinese). 刘国勇, 朱冬梅, 张少军, 等. 工程科学学报, 2009, 31(5), 638. 17 Zhou N, Yu M, Wu D, et al. Steel Rolling, 2008(2), 7 (in Chinese). 周娜, 于明, 吴迪,等. 轧钢, 2008(2),7. 18 Metzger D E, Korstad R J. Amercan Society of Mechanical Engineers, 1994,13(4), 526. 19 Xie H, Zhang J Z. Energy Research & Utilization, 2005(5), 45 (in Chinese). 谢浩, 张靖周. 能源研究与利用, 2005(5), 45. 20 Steffen W, Hermann W, Eckehard S,et al. International Journal of Thermal Sciences, 2018, 7(4), 134. 21 Mehran G, Abas R, Ali A R. Journal of Thermal Analysis and Calorimetry, 2019, 136(6), 1413. 22 Gao T H, Ying L, Dai M H,et al. International Journal of Thermal Sciences, 2019, 11(4), 139 23 Zhao Z N. Heat transfer, Higher Education Press, China, 2008 (in Chinese). 赵镇南.传热学, 高等教育出版社, 2008. 24 王昭东, 王藜筠, 袁国, 等.中国专利, 101020196, 2007. 25 Wolf D H, Viskanta R, Incropera F P. Journal of Heat Transfer, 1990, 112(11), 899. 26 Yang Y C. Hot Working Technology, 2013, 42(20), 184 (in Chinese). 杨永春. 热加工工艺, 2013, 42(20), 184. 27 Wutian N Y (Author), Zhu H(Translator). Metallurgical Science and Technology Translation. Translation, 1989(1), 57 (in Chinese). 武田年彦(著), 朱鸿基(译).冶金科技译丛, 1989(1), 57. 28 Wang F L. Research on numerical simulation and controlled cooling model of controlled cooling process of medium and heavy plate. Ph.D. Thesis, University of Science and Technology Bejing, China, 2003 (in Chinese). 王峰丽.中厚板控冷过程的数值模拟及控冷模型研究.博士学位论文, 北京科技大学, 2003.