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《材料导报》期刊社  2017, Vol. 31 Issue (24): 182-177    https://doi.org/10.11896/j.issn.1005-023X.2017.024.036
  材料研究 |
热金属气压成型电磁感应加热有限元模拟
苏 岚1,张楚博1,2,汪 振1,米振莉1
1 北京科技大学工程技术研究院,北京 100083;
2 北京航空材料研究院,先进高温结构材料重点实验室,北京 100095
Finite Element Simulation of Electromagnetic Induction Heating in Hot Metal Gas Forming
SU Lan1, ZHANG Chubo1,2, WANG Zhen1, MI Zhenli1
1 Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083;
2 Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095
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摘要 应用感应加热理论,利用麦克斯韦方程组和温度微分方程,建立了电磁场与温度场耦合的有限元数学模型,使用有限元分析软件ANSYS对热金属气压成型工艺中的电磁感应加热过程进行了模拟与分析。模拟结果表明: 随着电磁感应线圈电流频率的提高,在相等的加热时间内,金属钢管的升温速度不断增加,且最终达到的温度也进一步升高。随着电磁感应线圈电流密度的增加,在相等的加热时间内、相同的电磁感应线圈电流频率下,金属钢管的升温速度不断增加,加热效率得到有效提高,且最终达到的温度也逐步升高。随着金属钢管与线圈的间隔增加,金属钢管内、外表面的温度均逐渐降低;外表面温度的降低趋势越来越平缓,而内表面温度的降低趋势则不断加剧。
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苏 岚
张楚博
汪 振
米振莉
关键词:  热金属气压成型  电磁感应加热  数值模拟  电磁场  温度场    
Abstract: The finite element analysis software ANSYS was employed to simulate and analyze the electromagnetic induction heating process in the hot metal gas forming process. A finite element model of temperature field coupled with electromagnetic field had been established based on induction heating theory including Maxwell equations and temperature differential equation. Simulation results showed that with the increase of current frequency of electromagnetic induction coil, under the same heating time, temperature rising rate of steel tube increased continuously, and the final temperature was raised further. With the increase of the current density of electromagnetic induction coil, under the same heating time and current frequency of electromagnetic induction coil, temperature rising rate of steel tube increased continuously, heating efficiency was improved effectively, and the final temperature was raised gradually. With increase of interval space between steel tube and electromagnetic induction coil, temperature of both outside and inner surfaces decreased gradually. The decreasing trend of outside surface temperature became gentler and gentler, while the decreasing trend of inner surface temperature became sharper and sharper.
Key words:  hot metal gas forming    electromagnetic induction heating    numerical simulation    electromagnetic field    temperature field
出版日期:  2017-12-25      发布日期:  2018-05-08
ZTFLH:  TG391  
基金资助: 国家重点研发计划(2017YFB0304404)
通讯作者:  米振莉:女,1971年生,博士,研究员,博士研究生导师,研究方向为先进汽车用钢开发及钢材深加工 E-mail:mi.zhenli@163.com   
作者简介:  苏岚:女,1973年生,博士,工程师,研究方向为有限元模拟与仿真 E-mail:sulan@ustb.edu.cn
引用本文:    
苏 岚,张楚博,汪 振,米振莉. 热金属气压成型电磁感应加热有限元模拟[J]. 《材料导报》期刊社, 2017, 31(24): 182-177.
SU Lan, ZHANG Chubo, WANG Zhen, MI Zhenli. Finite Element Simulation of Electromagnetic Induction Heating in Hot Metal Gas Forming. Materials Reports, 2017, 31(24): 182-177.
链接本文:  
https://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.024.036  或          https://www.mater-rep.com/CN/Y2017/V31/I24/182
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