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材料导报  2022, Vol. 36 Issue (Z1): 21120073-5    
  无机非金属及其复合材料 |
SiC-ZrC陶瓷含量对C/C-SiC-ZrC复合材料性能的影响
张曦挚1, 崔红1, 胡杨1, 邓红兵1, 王昊2
1 西安航天复合材料研究所,西安 710025
2 西安航天化学动力有限公司,西安 710025
Ceramics Content of SiC-ZrC on the Properties of C/C-SiC-ZrC Composites
ZHANG Xizhi1, CUI Hong1, HU Yang1, DENG Hongbing1 , WANG Hao2
1 Research Institute of Xi'an Aerospace Composites Materials, Xi'an 710025, China
2 Xi'an Aerospace Chemical Propulsion Co.,Ltd., Xi'an 710025, China
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摘要 采用聚合物浸渍裂解法制备了不同SiC-ZrC含量的C/C-SiC-ZrC复合材料,系统考察了SiC-ZrC含量对C/C-SiC-ZrC复合材料的微观结构、力学和抗烧蚀性能的影响。结果表明,ZrC的含量显著影响了复合材料的力学性能和耐烧蚀性能。其中ZrC含量为4.53%(体积分数,下同)时复合材料具有最优的力学性能,其弯曲强度、压缩强度和剪切强度分别为358 MPa、277 MPa、115 MPa;ZrC含量为13.03% 时,复合材料具有良好的耐烧蚀性能;经过热流密度为3 200 kW/m2的氧气-乙炔火焰烧蚀300 s后,复合材料的线烧蚀率和质量烧蚀率分别为0.003 mm/s、0.001 6 g/s。另外,随着ZrC含量的增加,PyC层与陶瓷层的界面会产生弱结合;在承担载荷时,PyC层会与陶瓷层先发生移动,使得纤维的增韧效果难以发挥,导致复合材料的力学性能急剧下降。当ZrC含量为13.03%时,氧化生成的ZrO2会牢固地粘附在材料表面,具有一定流动性的SiO2会与ZrO2形成二元共熔的混合物SiO2-ZrO2,弥补烧蚀过程中气体挥发所造成的孔隙和缺陷,防止含氧组分进一步侵蚀材料,有效提升材料的耐烧蚀、抗氧化性能。
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张曦挚
崔红
胡杨
邓红兵
王昊
关键词:  C/C-SiC  多相陶瓷  力学性能  烧蚀性能  烧蚀机制    
Abstract: C/C-SiC-ZrC composites with different SiC-ZrC contents were prepared through the method of polymer infiltration and pyrolysis (PIP) to systematically test the effects of SiC-ZrC contents on microstructure, mechanical property and anti-ablative property of C/C-SiC-ZrC composites. Results showed that the content of ZrC significantly affected the mechanical property and anti-ablative property of the composites. Specifically, the composites have the best performance in terms of mechanical property when the ZrC content is 4.53%, and the bending, compressive and shear strengths are 358 MPa, 277 MPa, and 115 MPa receptively; the composites have good performance in terms of anti-ablative property when the ZrC content is 13.03%. The linear ablation rate and mass ablation rate of composites are 0.003 mm/s and 0.001 6 g/s after ablation by oxygena-cetylene flame at a heat flux of 3 200 kW/m2 for 300 s. It is found that a weak bond between the PyC layer and the ceramic layer forms as the ZrC content increases; the PyC layer and the ceramic layer will move first when a load is assumed, making it difficult for the toughening effect of the fiber to be produced, leading to a sharp performance decrease in the mechanical properties of the composite. When the ZrC content is 13.03%, the ZrO2 generated by oxidation that adhere firmly to the surface of the material, forms a binary eutectic mixture SiO2-ZrO2 with SiO2 of certain fluidity to compensate for the pores and gaps due to gas volatilization in the ablation process. The binary eutectic mixture SiO2-ZrO2 prevents the oxygen-containing components from further corroding the material and effectively improves the anti-ablative property and anti-oxidation resistance of the material.
Key words:  C/C-SiC    multiphase ceramics    mechanical property    ablation mechanism    ablative performance
出版日期:  2022-06-05      发布日期:  2022-06-08
ZTFLH:  TB332  
基金资助: 国防科技创新特区项目(19H86303ZD102006)
通讯作者:  cuih1969@163.com   
作者简介:  张曦挚,2019年毕业于四川大学高分子科学与工程学院,获得工学学士学位。现为西安航天复合材料研究所硕士研究生,在崔红研究员的指导下进行研究。目前主要研究方向为高温材料及制造。
崔红,2000年西北工业大学材料学博士,2004年评聘为研究员。中国电工学会炭-石墨专业委员会副主任委员、《复合材料学报》《固体火箭技术》《宇航材料工艺》编委、享受政府特殊津贴、陕西省有突出贡献专家、航天十佳科技青年、陕西省国防十大杰出青年、获2005—2007年度航天奖。主要从事航天发动机用炭/炭复合材料技术基础、抗烧蚀炭/炭复合材料研究。
引用本文:    
张曦挚, 崔红, 胡杨, 邓红兵, 王昊. SiC-ZrC陶瓷含量对C/C-SiC-ZrC复合材料性能的影响[J]. 材料导报, 2022, 36(Z1): 21120073-5.
ZHANG Xizhi, CUI Hong, HU Yang, DENG Hongbing , WANG Hao. Ceramics Content of SiC-ZrC on the Properties of C/C-SiC-ZrC Composites. Materials Reports, 2022, 36(Z1): 21120073-5.
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http://www.mater-rep.com/CN/  或          http://www.mater-rep.com/CN/Y2022/V36/IZ1/21120073
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