Research Progress on Erosion Wear Resistant Nickel-based CompositeCoatings Prepared by Laser Cladding
LI Ying1, LI Ping1,2
1 School of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo 454003, China 2 State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, China
Abstract: Erosion wear is the damage phenomenon of material surface caused by the impact of fluid or fluid containing solid particles. Cladding the powders on the surface of traditional materials can effectively improve the surface properties, inhibit the damage rate of the materials and reduce the manufacturing cost. The coating prepared by laser cladding has many advantages such as high bonding strength, low dilution ratio and small thermal effect to substrate. It can be used to solve erosion wear problem of the parts used in bad environment, and has a good application prospect. The cladding materials mainly include three systems namely iron, cobalt and nickel based. Among them, the Fe-based coating possesses good wear resistance and lower cost, but it is prone to form crack defects, and has poor self-fluxing and oxidation resistance. The Co-based powder has excellent wear and corrosion resistance, yet the price is expensive. The nickel-based coating holds excellent oxidation resistance at high temperature, good wear and corrosion resistance, and the price is suitable. Therefore, the nickel-based coating shows obvious comprehensive advantage and bright application prospect. Many researchers at home and abroad have improved the performance of nickel-based composite coating by adjusting the composition of nic-kel-based alloy powder and the process parameters of laser cladding, such as adding hard ceramic phase particles or appropriate elements to Ni based powders to enhance the properties of the Ni coating. The major hard phase particles include WC, Al2O3, SiC, TiC, etc. Some researchers have studied Ni-aluminum alloy compounds to enhance the corrosion resistance of coating. Some researchers have tried to introduce rare earth elements to generate stable compounds, in order to improve the performance of the coating.The influence of process parameters on the coating performance have been explored by researchers. Besides, some researchers have prepared nickel-based coating on slurry pumps, oil pumps, turbines, and other parts, which significantly enhances their wear and corrosion performance. In this paper, the research progress of laser cladding Ni-based composite coating is reviewed, the existing problems are pointed out, and the future research direction is prospected. This will provide a reference for the further study of nickel-based composite coating and its extended application under the erosion wear condition.
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