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材料导报  2021, Vol. 35 Issue (8): 8127-8133    https://doi.org/10.11896/cldb.20030138
  金属与金属基复合材料 |
FV520B钢激光焊接工艺参数优化及组织性能
邓德伟1,2, 吕捷1, 马玉山3, 张勇2, 黄治冶2
1 大连理工大学材料科学与工程学院,大连 116024
2 沈阳鼓风机集团股份有限公司,沈阳 110869
3 吴忠仪表有限责任公司,吴忠 751100
Processing Parameters Optimization, Microstructures and Properties of Laser Welded FV520B Steel
DENG Dewei1,2, LYU Jie1, MA Yushan3, ZHANG Yong2, HUANG Zhiye2
1 School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
2 Shenyang Blower Works Group Corporation, Shenyang 110869, China
3 Wuzhong Instrument Co., Ltd., Wuzhong 751100, China
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摘要 借助正交试验方法优化FV520B钢板激光自熔焊焊接参数,以便为后续开槽焊叶轮的激光打底焊提供参数选择依据。利用极差分析法进行焊接参数初选,以熔深为响应量,在较大的参数范围内选出符合熔深条件的较小参数范围。经参数复选,确定的优化焊接参数为:激光功率4.2 kW,焊接速度35 mm/s,光斑直径1.2 mm。选用优化参数进行对接自熔焊,观察发现焊缝熔化区(FZ)组织主要为白色的马氏体和黑色的δ铁素体,并含有少量的碳化物,其中δ铁素体呈现出蠕虫状和板条状两种形态。激光线密度对焊缝熔深的影响较大,熔深随线密度的增大而增加,呈幂函数关系;焊缝的维氏硬度随线密度的增大而略有降低。优化参数后经对接焊得到的焊缝熔化区的硬度略低于母材(BM),热影响区(HAZ)软化比较明显。拉伸实验结果表明,由于缺陷的存在,焊缝的屈服强度、抗拉强度低于母材;而无缺陷或者极少缺陷的情况下,焊缝的强度优于母材。
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邓德伟
吕捷
马玉山
张勇
黄治冶
关键词:  激光焊接  正交试验  熔深  线密度    
Abstract: The laser welding parameters of FV520B steel plate were optimized by orthogonal tests in order to provide a foundation for the impeller bac-king weld. The welding parameter was initially selected by the range analysis method. A narrow parameter range of laser welding was determined by taking the weld penetration as response. The optimized weld parameters were determined as spot diameter of 1.2 mm, power of 4.2 kW, and welding speed of 35 mm/s. Under these parameters, the microstructure in fusion zone (FZ) of the butt self-fusion weld was composed of the white martensite, the black δ ferrite and a small amount of carbides. The delta ferrite exhibits worm-shape and lath shape. The linear energy density of laser has a great influence on the weld penetration. The weld penetration increases with increasing linear energy density according to an approximate power function relation, while the Vickers hardness decreases slightly with increasing linear energy density. The hardness of the FZ in butt weld under the optimized parameters is slightly lower than that of the base metal (BM), and also the softening occurs in heat affected zone (HAZ) significantly. Due to the existence of weld defects, the yield strength and ultimate tensile strength of the weld are lower than those of the BM. However, the weld without or with a few of surface weld defects presents a higher strength than BM.
Key words:  laser welding    orthogonal test    weld penetration    linear energy density
               出版日期:  2021-04-25      发布日期:  2021-05-10
ZTFLH:  TG456.7  
基金资助: 辽宁重大装备制造协同创新中心基金(DUT2017031);高端控制阀产业技术协同创新中心基金(2018WZ003)
通讯作者:  deng@dlut.edu.cn   
作者简介:  邓德伟,博士,大连理工大学材料科学与工程学院副教授,硕士研究生导师,2006年至今受聘于沈阳鼓风机集团股份有限公司研究院,主要从事机械装备再制造、材料表面工程及金属3D打印等研究。
引用本文:    
邓德伟, 吕捷, 马玉山, 张勇, 黄治冶. FV520B钢激光焊接工艺参数优化及组织性能[J]. 材料导报, 2021, 35(8): 8127-8133.
DENG Dewei, LYU Jie, MA Yushan, ZHANG Yong, HUANG Zhiye. Processing Parameters Optimization, Microstructures and Properties of Laser Welded FV520B Steel. Materials Reports, 2021, 35(8): 8127-8133.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20030138  或          http://www.mater-rep.com/CN/Y2021/V35/I8/8127
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