高铬铸铁叶片堆焊工艺研究进展

doi:10.11896/cldb.23050109

材料导报

2024, Vol. 38

Issue (17): 23050109-9 https://doi.org/10.11896/cldb.23050109

金属与金属基复合材料

高铬铸铁叶片堆焊工艺研究进展

高吉昌¹, 门秀花¹, 姜帅¹, 付秀丽^1,*, 蒋振峰², 李艳²

1 济南大学机械工程学院,济南 250000
2 淄博大亚金属科技股份有限公司,山东淄博 255000

Progress of Surfacing Technology of High Chromium Cast Iron Blades

GAO Jichang¹, MEN Xiuhua¹, JIANG Shuai¹, FU Xiuli^1,*, JIANG Zhenfeng², LI Yan²

1 School of Mechanical Engineering, University of Jinan, Jinan 250000, China
2 Zibo Taa Metal Technology Co., Ltd., Zibo 255000, Shandong, China

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摘要高铬铸铁因良好的耐磨损、强度、韧性及抗高温、耐腐蚀性能,常被应用于抛丸机叶片、大型挖泥泵叶轮、水泥球磨机耐磨衬板等受磨损冲击的器件,通常采用堆焊工艺对高铬铸铁工件的磨损表面进行修复,以延长其使用寿命,降低制造新工件时产生的资源消耗。本文综述了高铬铸铁叶片堆焊过程中焊接电流、层间温度、冷却条件等工艺参数对高铬铸铁堆焊层组织结构、晶粒大小的影响,讨论了钒、钛、铌、稀土纳米颗粒等合金粉末及由合金粉末制成的药芯焊丝对高铬铸铁堆焊层组织成分、组织结构的影响,对比了现有传统堆焊工艺缺陷,指出了堆焊加工工艺未来发展的方向。

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关键词: 高铬铸铁堆焊叶片加工参数药芯焊丝耐磨性

Abstract: Because of its good wear resistance, high chromium cast iron is often used as shot blasting machine blade, large dredging pump impeller and other wear impact occasions. Fatigue damage of wear and crack on the surface of workpiece are usually repaired by stacking welding process to prolong their service life, significantly reduce the resource consumption generated by manufacturing new artifacts. This paper summarizes the influence of the process parameters and the performance of the hot metal welding tape. The influence of welding current, interlayer temperature and cooling condition on the tissue structure and grain size of high chromium cast iron stack and the influence of the welding wire containing vanadium, titanium, niobium and rare earth nanoparticles on the tissue composition and structure of high chromium cast iron stack are discussed respectively; compared with the existing traditional surfacing process, the future development direction of surfacing process is pointed out.

Key words: high chromium cast iron surfacing blade processing parameters drug-core welding tape wear resistance

出版日期: 2024-09-10 发布日期: 2024-09-30

ZTFLH:

TG455

基金资助: 山东省自然科学基金重点项目(ZR2020KE022);山东省自然科学基金面上项目(ZR2021ME179);国家自然科学基金面上项目(52175408)

通讯作者: ^*付秀丽,工学博士,教授,博士研究生导师。从事高速高效加工、超声强化改性、高端制造装备研发等方面的研究工作,主持国家自然科学基金3项,山东省重大创新工程、新旧动能转换重大、省基金重点项目等项目10余项;在《中国机械工程学报》、Advanced Manufacturing Technology等国内外学术期刊发表论文70余篇,其中被SCI、EI收录40余篇,授权发明专利10余项,成果获得山东省技术发明奖、省高校优秀科研成果奖等多项奖励。me_fuxl@ujn.edu.cn

作者简介: 高吉昌,2022年6月于济南大学获得工学学士学位。现为济南大学机械工程学院硕士研究生,在付秀丽教授的指导下进行研究。目前主要研究方向为先进制造技术与装备。

引用本文:

高吉昌, 门秀花, 姜帅, 付秀丽, 蒋振峰, 李艳. 高铬铸铁叶片堆焊工艺研究进展[J]. 材料导报, 2024, 38(17): 23050109-9.
GAO Jichang, MEN Xiuhua, JIANG Shuai, FU Xiuli, JIANG Zhenfeng, LI Yan. Progress of Surfacing Technology of High Chromium Cast Iron Blades. Materials Reports, 2024, 38(17): 23050109-9.

链接本文:

http://www.mater-rep.com/CN/10.11896/cldb.23050109 或 http://www.mater-rep.com/CN/Y2024/V38/I17/23050109

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