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材料导报  2023, Vol. 37 Issue (8): 21070268-5    https://doi.org/10.11896/cldb.21070268
  无机非金属及其复合材料 |
磨粒有序分布对金刚石锯片切割性能的影响
刘震1, 尹育航1,2,*, 敬臣1, 武美玲1, 陶洪亮2, 程彦强2
1 西安建筑科技大学材料科学与工程学院,西安 710055
2 广东奔朗新材料股份有限公司,广东 佛山 528313
Influence of Abrasive Array Pattern on Cutting Performance of Diamond Saw Blades
LIU Zhen1, YIN Yuhang1,2,*, JING Chen1, WU Meiling1, TAO Hongliang2, CHENG Yanqiang2
1 College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China
2 Monte-Bianco Co., Ltd., Foshan 528313, Guangdong, China
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摘要 本工作采用多层有序排布的方法制备金刚石磨粒有序分布的Fe基、Co基及Cu基结合剂金刚石锯片,并将其与传统磨粒随机分布的金刚石锯片切割性能进行对比。以切割时电流大小表征锯片的锋利性,以锯片外径磨损量表征锯片的寿命。结果表明,磨粒有序分布的锯片锋利度及寿命均优于传统方法制备的磨粒随机分布的锯片,且切割过程中磨粒有序分布的锯片稳定性更好。其中,Fe基有序分布的锯片切割过程中的最大电流为4.09 A,切割96 m陶瓷砖后的外径损失为0.45 mm,与Co粉制备的同类型锯片性能接近。
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刘震
尹育航
敬臣
武美玲
陶洪亮
程彦强
关键词:  有序分布  金属结合剂  金刚石锯片  寿命  锋利度    
Abstract: In this work, the method of multi-layer orderly array was used to prepare Fe-, Co- and Cu-based matrix diamond saw blades with orderly-distributed abrasive grains. The cutting performance of diamond saw blades with random and orderly-distributed abrasive grains was compared. Cutting current represented the sharpness of diamond saw blades, and loss of saw blade outer diameter represented the service life. The result showed that the diamond saw blades with orderly-distributed abrasive grains have better sharpness, service life and cutting stability. The maximum cutting current of Fe-based matrix diamond saw blade with orderly-distributed abrasive grains is 4.09 A, and the loss of the saw blade outer diameter of Fe-based is 0.45 mm after cutting 96 m ceramic tile, presenting similar performance to the same type of Co-based saw blade.
Key words:  orderly array    metal bond    diamond saw blade    service life    sharpness
出版日期:  2023-04-25      发布日期:  2023-04-24
ZTFLH:  TG717  
通讯作者:  *尹育航,高级工程师,西安建筑科技大学硕士研究生导师。1982年本科毕业于西安建筑科技大学硅酸盐工程专业,1989年硕士毕业于南京工业大学无机非金属材料科学与工程专业,1996年毕业于Salford University,获得工商管理学硕士学位。以通信作者身份于Diamond and Related Materials、《硅酸盐通报》等国内外期刊发表论文10余篇。yinyuhang@monte-bianco.com   
作者简介:  刘震,2016年毕业于陕西科技大学无机非金属材料科学与工程专业,获学士学位。现就读于西安建筑科技大学,主要从事超硬材料的研究。
引用本文:    
刘震, 尹育航, 敬臣, 武美玲, 陶洪亮, 程彦强. 磨粒有序分布对金刚石锯片切割性能的影响[J]. 材料导报, 2023, 37(8): 21070268-5.
LIU Zhen, YIN Yuhang, JING Chen, WU Meiling, TAO Hongliang, CHENG Yanqiang. Influence of Abrasive Array Pattern on Cutting Performance of Diamond Saw Blades. Materials Reports, 2023, 37(8): 21070268-5.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.21070268  或          http://www.mater-rep.com/CN/Y2023/V37/I8/21070268
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