超声振动在激光熔覆中的作用机制及研究进展

doi:10.11896/cldb.23040040

材料导报

2024, Vol. 38

Issue (16): 23040040-8 https://doi.org/10.11896/cldb.23040040

金属与金属基复合材料

超声振动在激光熔覆中的作用机制及研究进展

李占明^1,*, 王宏宇^1,2, 孙晓峰³, 王梦璐^1,2, 王瑞¹, 宋巍¹

1 陆军装甲兵学院机械产品再制造国家工程研究中心,北京 100072
2 东北大学材料科学与工程学院,沈阳 110819
3 陆军装甲兵学院装备保障与再制造系,北京 100072

Mechanism and Research Progress of Ultrasonic Vibration in Laser Cladding

LI Zhanming^1,*, WANG Hongyu^1,2, SUN Xiaofeng³, WANG Menglu^1,2, WANG Rui¹, SONG Wei¹

1 National Engineering Research Center for Remanufacturing, Academy of Army Armored Forces, Beijing 100072, China
2 Academy of Materials Science and Engineering, Northeastern University, Shenyang 110819, China
3 Department of Equipment Support and Remanufacturing, Academy of Army Armored Forces, Beijing 100072, China

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摘要超声波在液态金属中传播时具有独特的声学效应和空化作用,在液态金属凝固过程中施加超声振动,可以使凝固组织从粗大的柱状晶转变成均匀细小的等轴晶,成分偏析现象得到明显改善,气孔、夹杂等缺陷也能够大幅减少,在解决不同合金材料铸造、焊接、熔覆难题方面均具有很大的发展潜力和广阔的应用前景。本文介绍了超声振动处理对镍基合金、不锈钢等激光熔覆层性能的提升效果,分析了超声振动处理对激光熔覆熔池金属结晶过程的作用机制,揭示了超声振动改善激光熔覆层性能的微观机理,构建了振动处理工艺、熔覆层组织结构和性能之间的对应关系;获取科学合理的超声振动施加方式和能量精准控制方法是超声振动处理在激光熔覆领域中拓展应用急需解决的问题和重要的研究方向。

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关键词: 激光熔覆超声振动作用机制

Abstract: Ultrasonic has unique acoustic and cavitation effects when spreading in liquid metal. The solidification structure can be changed from coarse columnar crystals to uniform fine equiaxed crystals, the segregation phenomenon can also be significantly improved, porosity, inclusion and other defects can be greatly reduced by applying ultrasonic vibration in the solidification process of liquid metal, so it has great development potential and broad application prospects in solving the casting, welding and melting problems of different alloy materials. In this paper, the enhancement effect of ultrasonic vibration treatment on laser cladding coating properties of nickel base alloy and stainless steel is introduced, and the mechanism of ultrasonic vibration treatment on metal crystallization in laser cladding pool is revealed. Revealing the micro mechanism of ultrasonic vibration to improve the performance of laser cladding coating, establishing the relationship between vibration treatment technology, microstructure and properties of cladding coating and obtaining a scientific and reasonable ultrasonic vibration application method and accurate energy control method are urgent problems and important research directions when the ultrasonic vibration treatment application is expanded in the laser cladding field.

Key words: laser cladding ultrasonic vibration action mechanism

出版日期: 2024-08-25 发布日期: 2024-09-10

ZTFLH:

TG174

基金资助: ****预研基金(50904030301)

通讯作者: *李占明,陆军装甲兵学院副研究员、硕士研究生导师。2002年河北科技大学材料学院焊接工艺与设备专业本科毕业,2006年装甲兵工程学院装备维修与再制造工程系材料学专业硕士毕业,2010年装甲兵工程学院装备维修与再制造工程系材料加工专业博士毕业后留校工作至今。目前主要从事武器装备机械零部件损伤修复与强化、装备战场应急抢修等方面的研究工作。发表论文60余篇,授权国家发明专利或实用新型专利30余项,作为项目负责人获得军队科技进步二等奖2项。18911582505@163.com

引用本文:

李占明, 王宏宇, 孙晓峰, 王梦璐, 王瑞, 宋巍. 超声振动在激光熔覆中的作用机制及研究进展[J]. 材料导报, 2024, 38(16): 23040040-8.
LI Zhanming, WANG Hongyu, SUN Xiaofeng, WANG Menglu, WANG Rui, SONG Wei. Mechanism and Research Progress of Ultrasonic Vibration in Laser Cladding. Materials Reports, 2024, 38(16): 23040040-8.

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http://www.mater-rep.com/CN/10.11896/cldb.23040040 或 http://www.mater-rep.com/CN/Y2024/V38/I16/23040040

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