激光熔覆同路送丝光路结构设计及分析

doi:10.11896/cldb.21090270

材料导报

2023, Vol. 37

Issue (6): 21090270-6 https://doi.org/10.11896/cldb.21090270

金属与金属基复合材料

激光熔覆同路送丝光路结构设计及分析

李素丽^1,*, 马恺悦¹, 冯高磊¹, 熊杰¹, 李连强²

1 西安科技大学机械工程学院,西安 710054
2 兵器工业卫生研究所安全评价研究室,西安 710065

Design and Analysis of the Coaxial Laser Cladding Wire Feeding Structure Optical Path

LI Suli^1,*, MA Kaiyue¹, FENG Gaolei¹, XIONG Jie¹, LI Lianqiang²

1 Xi'an University of Science and Technology,School of Mechanical Engineering, Xi'an 710054, China
2 Institute of Occupational Health of Ordnance Industry, Division of Safety Research, Xi'an 710065, China

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摘要根据同路送丝激光熔覆技术的特点,分别对环形光束方案、一分三光束方案和一分四光束方案进行分析。对比不同设计方案优劣,并对光路汇聚效果进行有限元分析。结果表明,采用抛物面镜面和平面镜面时,环形光束方案和一分三光束方案对光束的汇聚效果均强于一分四光束方案;对于焦点位置的能量,采用抛物面镜面强于平面镜方案。一分四光束方案由于对激光束的汇聚效果较差且结构复杂,不符合实际应用需求;环形光束方案对激光束的汇聚效果和焦点能量与一分三光束方案相差不大;但一分三光束方案可在避免光丝干涉的同时使送丝路径布局更加合理,稳定送丝过程。综上,一分三抛物面方案为同路送丝激光熔覆头光路设计的最佳方案。

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关键词: 激光熔覆同路送丝光路设计汇聚效果

Abstract: According to the characteristics of the coaxial wire feeding laser cladding technology, the annular beam scheme, three beams scheme, and four beams scheme were analyzed respectively, the advantages and disadvantages of different design schemes were compared, and the finite element analysis of the optical path convergence effect was carried out. The results show that when using a parabolic mirror and planar mirror, the convergence effect of the annular beam scheme and three beams scheme is stronger than that of the four beams scheme. The parabolic mirror is stronger than the plane mirror scheme for the focus position energy. Due to the laser beam's poor convergence effect and complex structure, the four beams scheme does not meet the practical application requirements. The convergence effect and focus of the energy of the annular beam scheme are not much different from the three beams scheme. However, when designing the wire feeding path, the three beams scheme can avoid the interference of the optical wire and make the wire feeding path layout more reasonable and stabilize the wire feeding process. In conclusion, the three beams paraboloid scheme is the best scheme for the design of a laser cladding head optical path with the coaxial wire feeding.

Key words: laser cladding coaxial wire feeding optical path design convergence effect

发布日期: 2023-03-27

ZTFLH:

TG47

基金资助: 国家重点实验室开放课题研究基金(sklms2021016);陕西省教育厅2022年度服务地方专项科研计划(22JC053)

通讯作者: *李素丽,西安科技大学机械工程系副教授。2005年7月、2008年7月分别于中国太原中北大学获得机械工程学士、硕士学位,2016年在西安交通大学获得机械工程博士学位。目前主要从事机械制造和增材制造等方面的研究。发表论文50余篇,包括Rare Metal Materials and Engineering、Journal of Rare Metal Materials and Engineering、Journal of Appl.Phys.A等。563456137@qq.com

引用本文:

李素丽, 马恺悦, 冯高磊, 熊杰, 李连强. 激光熔覆同路送丝光路结构设计及分析[J]. 材料导报, 2023, 37(6): 21090270-6.
LI Suli, MA Kaiyue, FENG Gaolei, XIONG Jie, LI Lianqiang. Design and Analysis of the Coaxial Laser Cladding Wire Feeding Structure Optical Path. Materials Reports, 2023, 37(6): 21090270-6.

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http://www.mater-rep.com/CN/10.11896/cldb.21090270 或 http://www.mater-rep.com/CN/Y2023/V37/I6/21090270

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