CP-FE Modelling of Localized Plastic Deformation in the Asynchronous Cold Rolling of a Copper Oligocrystal
CHEN Shoudong1,2,3,*, LU Rihuan4, SUN Jian1,3, LI Jie1,3
1 School of Mechanical Engineering, Tongling University, Tongling 244061, Anhui, China 2 State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China 3 Key Laboratory of Construction Hydraulic Robots of Anhui Higher Education Institutes, Tongling University, Tongling 244061, Anhui, China 4 National Engineering Research Center for Equipment and Technology of Cold Rolled Strip, Yanshan University, Qinhuangdao 066004, Hebei, China
Abstract: A micro-asynchronous mill with tension-compression-shear function was used to carry out the rolling experiment of thin strip with oligocrystal copper. Based on the theory of crystal plasticity, a crystal plastic finite element model (CPFEM) was established for the rolling deformation of thin strip of oligocrystal copper under composite forming conditions. Five orientation sets for each model and 1 to 5 grains in the thickness direction were incorporated into an oligocrystal microstructure generated by grain growth and texture distribution model. The accuracy of the developed CPFEM model is verified by the fact that the simulated roll force agree well with the experimental results. Results show that the CPFE model can quantitatively predict the slip activation, slip localization and grain-by-grain comparison of slip under compound rolling. In the thin oligocrystal with 1or 2 grains in the thickness direction, the slip is markedly heterogeneous and localization depending on grain morphology and crystallographic orientation, formation intense slip bands running at 45° with respect to the rolling direction and located along grain boundary and intra-grain. However, opposite grain orientation and morphology effects in the thick oligocrystal with 4 or 5 grains in the thickness direction. This model can accurately determine the mechanism of slip deformation and evolution of oligocrystal structures with similar grain size and thickness.
通讯作者:
*陈守东,铜陵学院机械工程学院副教授、博士。2010年铜陵学院材料成型及控制工程专业本科毕业,2013年昆明理工大学材料学专业硕士毕业,2016年东北大学材料加工工程专业博士毕业。目前主要从事晶体塑性有限元、极薄带轧制成形及层状金属复合材料的研究工作。发表论文40余篇,包括International Journal of Mechanical Sciences、Transactions of Nonferrous Metals Society of China、《金属学报》《材料导报》中英文版等。csdong0910@sina.com
引用本文:
陈守东, 卢日环, 孙建, 李杰. 异步冷轧少晶铜薄带局部变形的CP-FE模拟[J]. 材料导报, 2023, 37(14): 21120214-10.
CHEN Shoudong, LU Rihuan, SUN Jian, LI Jie. CP-FE Modelling of Localized Plastic Deformation in the Asynchronous Cold Rolling of a Copper Oligocrystal. Materials Reports, 2023, 37(14): 21120214-10.
1 Chen J Q, Wang X G, Gao H T, et al. Surface and Coatings Technology, 2021, 410, 126881. 2 Yang H F, Xiong F, Wang Y, et al. International Journal of Machine Tools and Manufacture, 2020, 152, 103542. 3 Cui S Q, Zhai P B, Yang W W, et al. Small, 2020, 16(5), 1905620. 4 Xiao Z E, Chen J, Liu J, et al. Journal of Power Sources, 2019, 438, 226973. 5 Wang C J, Liu Y, Wan S X, et al. Journal of Wuhan University of Technology (Materials Science), 2019, 34(2), 404. 6 Liu Y, Wang C J, Han H B, et al. The International Journal of Advanced Manufacturing Technology, 2017, 93, 2243. 7 Zhang Q, Zhang T T, Dai M Q, et al. The International Journal of Advanced Manufacturing Technology, 2016, 85, 2265. 8 Chen J Q, Hu X L, Liu X H. Materials, 2019, 12(14), 2319. 9 Chen J Q, Yang L Q, Hu X L, et al. IOP Conference Series Materials Science and Engineering, 2020, 892(1), 012001. 10 Chen S D, Liu X H, Liu L Z. International Journal of Mechanical Sciences, 2015, 100, 226. 11 Guan Y J, Chen B, Zou J W, et al. International Journal of Plasticity, 2017, 88, 70. 12 Lim H J, Bong H J, Chen S R, et al. Materials Science and Engineering A, 2018, 730, 50. 13 Pham C H, Thuillier S, Manach P Y. Materials Science and Engineering A, 2016, 678, 377. 14 Guo X Q, Wu P D, Wang H, et al. International Journal of Solids and Structures, 2016, 90, 12. 15 Chandra S, Samal M K, Chavan V M, et al. International Journal of Plasticity, 2018, 101, 188. 16 Lim H J, Battaile C C, Bishop J E, et al. International Journal of Plasticity, 2019, 121, 101. 17 Ma X G, Zhao J W, Du W, et al. Journal of Materials Research and Technology, 2019, 8(3), 3175. 18 Flipon B, Keller C, Quey R, et al. International Journal of Solids and Structures, 2020, 184, 178. 19 Lu X C, Zhao J F, Wang Z W, et al. International Journal of Plasticity, 2020, 130, 102703. 20 Xiao X Z, Chen L R, Yu L, et al. International Journal of Plasticity, 2019, 116, 216. 21 Liu M, Nambu S, Zhou K, et al. Metallurgical and Materials Transactions A, 2019, 50, 2399. 22 Sun F W, Meade E D, O’Dowd N P. International Journal of Plasticity, 2019, 119, 215. 23 Wei P T, Lu C, Liu H J, et al. Crystals, 2017, 7(12), 362. 24 Klusemann B, Svendsen B, Vehoff H. Computational Materials Science, 2012, 52(1), 25. 25 Lim H J, Carroll J D, Battaile C C, et al. International Journal of Mechanical Sciences, 2015, 92, 98. 26 Putten K V, Roters F, Kirch D, et al. Journal of Materials Processing Technology, 2011, 211(8), 1305. 27 Bassani J L, Wu T Y. Proceedings of the Royal Society A, 1991, 435, 21. 28 Lim H J, Carroll J D, Battaile C C, et al. International Journal of Plasticity, 2014, 60, 1. 29 Chen S D, Liu X H, Liu L Z, et al. Acta Metallurgica Sinica, 2016, 52(1), 120 (in Chinese). 陈守东, 刘相华, 刘立忠, 等. 金属学报, 2016, 52(1), 120. 30 Chen S D, Lu R H, Sun J, et al. The Chinese Journal of Nonferrous Metals, 2021, 31(2), 353 (in Chinese). 陈守东, 卢日环, 孙建, 等. 中国有色金属学报, 2021, 31(2), 353. 31 Chen S D, Lu R H, Chen Z P, et al. Materials Reports, 2021, 35(4), 04170 (in Chinese). 陈守东, 卢日环, 陈子潘, 等. 材料导报, 2021, 35(4), 04170.