基于计算流体动力学的陶瓷膜过滤过程模拟研究进展

doi:10.11896/cldb.20040019

材料导报

2021, Vol. 35

Issue (15): 15094-15106 https://doi.org/10.11896/cldb.20040019

无机非金属及其复合材料

基于计算流体动力学的陶瓷膜过滤过程模拟研究进展

高正源, 刘洋志, 任俊州, 安治国

重庆交通大学机电与车辆工程学院,重庆 400074

Based on Computational Fluid Dynamics

GAO Zhengyuan, LIU Yangzhi, REN Junzhou, AN Zhiguo

School of Mechatronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing 400074, China

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摘要陶瓷膜过滤技术具有经济高效、过滤稳定、环境适应性强等优势,在水处理、气体过滤、化工、医药及食品生产等众多领域有着广泛应用,并且在分离、澄清、纯化、浓缩、除菌、除盐等生产工艺过程中展现出巨大潜力。然而,在过滤过程中,原料中的有机物、无机盐、胶体粒子和污泥絮体等物质在膜表面或膜孔中的吸附和沉积作用会导致膜污染。膜污染是阻碍陶瓷膜过滤技术发展的主要问题之一。通过计算流体动力学(CFD)模拟仿真对陶瓷膜过滤过程的渗透机理、膜污染机理及浓差极化机理等进行探讨是一种经济有效的研究方法。
现已经能通过CFD控制方程和压降模型、颗粒运动模型、颗粒沉积模型、传质模型及串联阻力模型等CFD模型对陶瓷膜过滤过程的渗透、膜污染及浓差极化等现象进行模拟和预测;通过对仿真结果的分析讨论,加深对膜过滤过程的机理研究。此外,研究者们通过CFD数值模拟,研究陶瓷膜元件和膜组件结构、过滤工艺参数以及过滤器结构等参数对陶瓷膜过滤性能的影响规律,并进行参数优化,来提高陶瓷膜过滤性能,如降低污染速率、提高过滤效率、延长膜清洗周期和膜使用寿命等。
本文介绍了CFD技术的原理和优势;评述了CFD技术在陶瓷膜及膜组件结构优化和过滤过程中膜污染的研究进展;讨论了在膜污染过程的模拟中所用到的相关CFD模型;重点分析了陶瓷膜过滤过程中的膜结构、操作参数和过滤器结构等工艺参数对陶瓷膜内部压力分布、浓差极化、渗透速度及流场分布等流体特性的影响规律。最后展望了陶瓷膜过滤过程CFD模拟仿真的发展趋势。

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关键词: 陶瓷膜计算流体动力学(CDF) 膜过滤过程膜结构优化过滤性能膜污染

Abstract: Ceramic membrane filtration technology with high efficiency and economy, stable filtration and strong environmental adaptability, has been used in a wide fields, such as water treatment, gas filtration, chemical industry, pharmaceutical industry and food production. And it shows great potential in the process of separation, clarification, purification, concentration, sterilization and desalination. However, in the process of filtration, membrane fouling which is the adsorption and deposition of organics, inorganic salts, colloidal particles and sludge flocs in raw water on the membrane surface or membrane pore is one of the main problems of development on ceramic membrane filtration technology. Computational fluid dynamics (CFD) simulation of membrane filtration process is an economic and effective research method. Through this method, the mathematical model and simulation model of the membrane filtration process were established and improved continuously. The permeation mechanism, membrane fouling mechanism and concentration polarization mechanism of membrane filtration process were discussed.
Nowadays, the phenomena of permeation, membrane fouling and concentration polarization in ceramic membrane filtration process can be simulated and predicted by CFD control equations and CFD models. Through the analysis and discussion of the simulation results, the mechanism of membrane filtration process can be further studied. The effects of the structural parameters of membrane and membrane module, filtration process parameters and filter structure parameters on the filtration performance of ceramic membrane were studied. And these parameters were optimized by CFD simulation to reduce pollution rate and improve filtration efficiency and membrane service life.
In this paper, the principle and advantages of CFD technology were introduced; the research progress of CFD technology in membrane and membrane module structure optimization and membrane fouling in filtration process were reviewed; the relevant CFD models used in CFD simulation of membrane fouling were discussed; the effects of fluid characteristics in ceramic membrane, such as pressure distribution, concentration polarization, penetration speed and flow field distribution were analyzed by the different parameters, which are structure of membrane and membrane module, operation parameters of membrane filtration process and filter structure. Finally, the development trend of CFD simulation of ceramic membrane filtration process was introduced.

Key words: ceramic membrane computational fluid dynamics (CFD) filtration process membrane structure optimization filtration perfor-mance membrane fouling

出版日期: 2021-08-10 发布日期: 2021-08-31

ZTFLH:

TQ028.8

基金资助: 重庆市科委项目(cstc2019jcyj-msxmX0761);重庆市教委科学技术研究项目(KJQN201800731

作者简介: 高正源,重庆大学和曼彻斯特大学联合培养博士研究生,重庆交通大学机电与车辆工程学院副教授,硕士研究生导师。重庆表面工程学会副理事长,重庆有色金属学会常务理事,重庆材料学会理事。主要从事机械工程材料、轻金属材料与表面工程方面的教学、研究和开发工作。已在国内外重要刊物发表论文30余篇,出版著作1部(本),发布国家标准3项。
安治国,重庆交通大学机电与车辆工程学院副教授,重庆模具工业协会会员。主要从事表面工程及材料加工工程中的CAD/CAE技术研究,在重要期刊发表论文70余篇,授权专利6项。

引用本文:

高正源, 刘洋志, 任俊州, 安治国. 基于计算流体动力学的陶瓷膜过滤过程模拟研究进展[J]. 材料导报, 2021, 35(15): 15094-15106.
GAO Zhengyuan, LIU Yangzhi, REN Junzhou, AN Zhiguo. Based on Computational Fluid Dynamics. Materials Reports, 2021, 35(15): 15094-15106.

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http://www.mater-rep.com/CN/10.11896/cldb.20040019 或 http://www.mater-rep.com/CN/Y2021/V35/I15/15094

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