Abstract: CoCrAlY coating was prepared on Ni-base superalloy substrate by atmospheric plasma spraying (APS) technology. Then pure aluminum film was evaporated on CoCrAlY coating by EBVD technology, and finally the modification of pure aluminum film was carried out by high-current pulsed electron beam (HCPEB) with various incident energy changed by changing the bombardment times. The high-temperature oxidation resistance test of aluminized CoCrAlY coating was conducted under isothermal conditions. The surface microstructure and oxidation behavior of aluminized coating after HCPEB bombardment were observed, and the effect of HCPEB bombardment times on the surface phase composition of the coating was studied. Compared with APS sprayed coating, the oxidation kinetic curve of the modified coating was closer to the parabola, and the weight increment was slow at the later period of oxidation. XRD results revealed that the phase composition of the coating after bombardment was basically the same no matter how many bombardment times would be. The more bombardment pulse times brought about higher α-Al2O3 content. SEM characterization results showed that the surface of modified coating was remelted and formed interconnected cell-like raised structures. Al2O3 and Co/Cr-O oxides began to appear after 0.5 h oxidation. After 20 h oxidation, lateral continuous dense α-Al2O3 films were formed. After 100 h oxidation, spinel oxides were generated in a small range, and the α-Al2O3 film still had a protective effect.
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