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材料导报  2024, Vol. 38 Issue (10): 22100121-10    https://doi.org/10.11896/cldb.22100121
  高分子与聚合物基复合材料 |
微孔发泡材料成型装置及其可视化研究进展
许家杰1, 钟金成2, 陈麒2,3, 杨鑫2, 龚维1,2,3,*
1 贵州师范大学机械与电气工程学院,贵阳 550025
2 贵州师范大学材料与建筑工程学院,贵阳 550025
3 贵州师范大学数学科学学院,贵阳 550025
Research Progress of Microcellular Foam Molding Device and Its Visualization
XU Jiajie1, ZHONG Jincheng2, CHEN Qi2,3, YANG Xin2, GONG Wei1,2,3,*
1 School of Mechanical and Electrical Engineering, Guizhou Normal University, Guiyang 550025, China
2 School of Materials and Construction Engineering, Guizhou Normal University, Guiyang 550025, China
3 School of Mathematical Sciences, Guizhou Normal University, Guiyang 550025, China
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摘要 微孔发泡材料成型装置对微孔发泡材料的制备及基础研究至关重要。微孔发泡材料成型装置的设计与创新直接关系到发泡制品质量的改善、生产效率的提高以及微孔发泡相关基础研究。根据成型方式的不同,微孔发泡材料成型装置主要分为四类,即间歇发泡成型、连续挤出发泡成型、注塑发泡成型、模压发泡成型装置,分别阐述了各类装置设计原理和结构特点,并总结了几种发泡装置的优点和不足;同时总结了各种可视化装置设计方案,与挤出、注塑发泡成型方式下的可视化装置相比,自由发泡可视化装置结构较简单、成本较低廉、操作较简便,目前研究和应用居多;但是,存在与发泡环境相差很大的问题,很难用于实际生产。最后展望了当前微孔发泡材料成型装置设计中亟需解决的问题,并提出了今后微孔发泡材料成型装置的设计思路及研究前景。
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许家杰
钟金成
陈麒
杨鑫
龚维
关键词:  微孔发泡  高分子材料成型  装置设计  可视化    
Abstract: Microcellular foam molding devices are crucial for fundamental research and preparation of microcellular foam materials. The design and innovation of these devices are directly related to fundamental research on microcellular foaming, as well as improved foam product quality and enhanced production efficiency. There are four main types of molding devices for microcellular foam materials based on the molding methods:batch foam molding, continuous extrusion foam molding, injection foam molding and compression foam molding devices. In this review, we explain the design principles and structural characteristics, present the advantages and disadvantages of different foam molding devices, and summarize the designs of various visualization devices. Free-foaming visualization devices have a simpler structure, lower cost, and are easier to operate compared to visualization devices based on extrusion and injection foam molding methods. Thus, they are currently the most studied and applied devices. However, there is a significant difference between the foaming environment and the conditions during actual production, making it challenging for practical applications. Finally, this paper reviews the current issues to be addressed in designing microcellular foaming material molding devices and proposes design ideas and research prospects of the microcellular foaming material molding devices.
Key words:  microcellular foaming    polymer material molding    device design    visualization
出版日期:  2024-05-25      发布日期:  2024-05-28
ZTFLH:  TP23  
基金资助: 国家自然科学基金(52063008);贵州省自然科学基金(ZK[2021]050);贵州省百层次人才资助项目([2016]5673)
通讯作者:  *龚维,贵州师范大学材料与建筑工程学院教授(二级)、博士研究生导师。1998年6月于原贵州工业大学材料学,获学士学位;2005年6月于贵州大学材料学,获硕士学位;2011年6月于重庆大学材料科学与工程,获博士学位。目前主要从事高分子材料结构与性能方面的研究工作,累计以第一作者或通信作者发表论文95篇,其中SCI、EI检索73篇,申请专利16件,授权发明7件,实用新型专利6件。gongw@gznu.edu.cn   
作者简介:  许家杰,2020年6月毕业于南华大学,获得工学学士学位。现为贵州师范大学机械与电气工程学院硕士研究生,在龚维教授的指导下进行研究。目前主要研究领域为成型装置设计。
引用本文:    
许家杰, 钟金成, 陈麒, 杨鑫, 龚维. 微孔发泡材料成型装置及其可视化研究进展[J]. 材料导报, 2024, 38(10): 22100121-10.
XU Jiajie, ZHONG Jincheng, CHEN Qi, YANG Xin, GONG Wei. Research Progress of Microcellular Foam Molding Device and Its Visualization. Materials Reports, 2024, 38(10): 22100121-10.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.22100121  或          http://www.mater-rep.com/CN/Y2024/V38/I10/22100121
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