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材料导报  2022, Vol. 36 Issue (22): 20120018-9    https://doi.org/10.11896/cldb.20120018
  金属与金属基复合材料 |
硬质合金与钢焊接的研究进展
陈刚1,*, 邓人钦1, 薛伟2, 孙瑜蔓1, 田茂森1, 唐啸天1
1 湖南大学材料科学与工程学院,长沙 410082
2 中南大学高性能复杂制造国家重点实验室, 长沙 410083
Research Progress of Welding Between Cemented Carbide and Steel
CHEN Gang1,*, DENG Renqin1, XUE Wei2, SUN Yuman1, TIAN Maosen1, TANG Xiaotian1
1 College of Materials Science and Engineering,Hunan University, Changsha 410082, China
2 State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China
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摘要 硬质合金与钢的连接可以实现高硬度、高强韧的理想结合,从而极大地拓展硬质合金的应用领域和应用范围。常用的连接方法主要有机械固定和焊接等方法,其中焊接方法因具有连接强度高、稳定性好和服役寿命长等优点被广泛应用。焊接中基于热源类型形成了多种焊接技术,各种焊接技术可获得相应的接头组织和性能以适用于不同要求。
本文系统地介绍了当前国内外关于硬质合金与钢焊接的最新研究进展,包括钎焊、扩散焊、电弧焊、高能束焊、复合热源焊、摩擦焊以及电阻焊,对比了这些焊接方法及其焊接工艺对接头力学性能和微观组织的影响。其中,钎焊属于非熔焊接,因具有工艺简单、成本低廉的特点被广泛应用,目前的研究着重于开发各种新型钎料以改善其润湿性,从而提高焊接接头强度;而电弧焊、高能束焊、复合热源焊等熔焊可在焊接界面处产生良好的冶金结合,实现较高强度的连接。然而,熔化焊在界面处不可避免地产生了具有典型特征的η相,由于其脆性而恶化了接头性能。因此,本文综述了各种焊接方法对η相的生成原因及抑制机制,着重介绍了电阻点焊中η相的形核机理和长大模型,最后对未来硬质合金与钢焊接的研究重点和发展方向进行了展望。
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陈刚
邓人钦
薛伟
孙瑜蔓
田茂森
唐啸天
关键词:  硬质合金  钢  焊接方法  接头性能  η相    
Abstract: The connection between cemented carbide and steel can realize the ideal combination of high hardness and high strength and toughness, thus greatly expanding the application field and application range of cemented carbide. The commonly used connection methods mainly include mechanical fixation and welding, among which the welding method is widely used because of its high connection strength, good stability and long service life. A variety of welding technologies are developed based on the type of heat source in welding, each of which can obtain the corresponding joint microstructure and properties to meet different requirements.
This paper systematically introduces the latest global research progress on the welding of cemented carbide to steel, including brazing, diffusion welding, arc welding, high energy beam welding, hybrid heat source welding, friction welding and resistance welding. The effects of these wel-ding methods and welding processes on the mechanical properties and microstructure of joints are compared. Among them, brazing is a kind of non-fusion welding and has found wide application because of its simple process and low cost. At present, the main research of brazing focuses on the development of various new solders to improve their wettability, so as to improve the strength of welded joints. Arc welding, high energy beam welding, hybrid heat source welding and other fusion welding can produce good metallurgical bonding at the welding interface and achieve high strength connection, yet almost inevitably induce the generation of typical η phase at the interface of fusion welding, which deteriorates the properties of the joint because of its brittleness. Therefore, this paper summarized the research reports on the formation and inhibition of η phase in various welding methods and welding processes, with emphasis on the nucleation mechanism and growth model of η phase in resistance spot welding. Finally, the future research focus and development direction of welding cemented carbide and steel are prospected as well.
Key words:  cemented carbide    steel    welding method    joint properties    η phase
出版日期:  2022-11-25      发布日期:  2022-11-25
ZTFLH:  TG441  
基金资助: 国家自然科学基金青年基金(11902033)
通讯作者:  * chengang811@163.com   
作者简介:  陈刚,湖南大学教授、博士研究生导师。2005年6月获得湖南大学材料加工工程博士学位,先后主持或参与了国家“863”、国家科技攻关项目、国家自然科学基金项目、部省级重点项目等40余项。在国内外学术期刊上发表论文80余篇,授权国家发明专利10余项,主要研究方向包括:异种金属焊接、快速凝固与喷射沉积、粉末冶金及金属注射成形、高熵合金及其涂层等。
引用本文:    
陈刚, 邓人钦, 薛伟, 孙瑜蔓, 田茂森, 唐啸天. 硬质合金与钢焊接的研究进展[J]. 材料导报, 2022, 36(22): 20120018-9.
CHEN Gang, DENG Renqin, XUE Wei, SUN Yuman, TIAN Maosen, TANG Xiaotian. Research Progress of Welding Between Cemented Carbide and Steel. Materials Reports, 2022, 36(22): 20120018-9.
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http://www.mater-rep.com/CN/10.11896/cldb.20120018  或          http://www.mater-rep.com/CN/Y2022/V36/I22/20120018
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