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材料导报  2020, Vol. 34 Issue (12): 12132-12138    https://doi.org/10.11896/cldb.19050064
  金属与金属基复合材料 |
离心铸造Q235B钢环件热辗扩过程中的组织演变
秦芳诚1, 齐会萍2, 李永堂2, 亓海全1
1 桂林理工大学材料科学与工程学院,桂林 541004
2 太原科技大学材料科学与工程学院,太原 030024
Microstructure Evolution in Hot Ring Rolling of Centrifugal Casting Q235B Steel
QIN Fangcheng1, QI Huiping2, LI Yongtang2, QI Haiquan1
1 College of Materials Science and Engineering, Guilin University of Technology, Guilin 541004, China
2 School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
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摘要 环件铸辗复合成形技术的关键在于使铸态环坯在热辗扩过程中实现宏观几何尺寸成形与微观组织改性的一体化制造。采用热压缩实验建立离心铸造Q235B钢组织演变模型,在DEFORM-3D平台上实现环形铸坯热辗扩过程变形-传热-微观组织演变耦合分析,揭示进给速度和初始辗扩温度对其组织演变的影响。结果表明,随着进给速度增大,动态再结晶体积分数和平均晶粒尺寸均减小;随着初始辗扩温度升高,动态再结晶体积分数增大,平均晶粒尺寸减小,且在1 150 ℃时分布均匀。通过离心铸造环坯工业热辗扩实验发现,环件的各项力学性能指标均达到了标准要求,环件全厚度区域的外层和内层晶粒细小,平均晶粒直径为30~38 μm,近中层的少数晶粒尺寸略大,达到了52~57 μm。因此,采用离心铸造Q235B钢环坯直接热辗扩成形环件是切实可行的,可以实现环件“形”/“性”一体化控制。
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秦芳诚
齐会萍
李永堂
亓海全
关键词:  铸辗复合成形  环件  Q235B钢  离心铸造  晶粒尺寸    
Abstract: The urgent issue on casting-rolling compound forming (CRCF) is to study the integrated control of geometrical dimensions and microstructure modification in hot ring rolling of casting blank. The microstructure evolution models of centrifugal casting Q235B steel are established by employing hot compression tests. The coupled analysis of deformation-heating-microstructure evolution in hot rolling of casting ring blank is realized based on the DEFORM-3D platform. The effects of feed rate and initial temperature on microstructure evolution are clarified. It is found that, as the feed rate increases, the dynamic recrystallization (DRX) volume fraction and average grain size decrease. When the initial temperature increases, the DRX volume fraction increases, but the average grain size decreases and its distribution is homogeneous at 1 150 ℃. It is shown from the industrial test on hot rolling of the centrifugal casting Q235B blank that the mechanical properties of the rolled ring meet the standard technical demand. The through-thickness grains are refined, especially the average diameter approximately 30—38 μm near the outer-and inner-layers, which are less than that near the middle-layer with 52—57 μm. Therefore, it is feasible to fabricate Q235B steel rings directly hot-rolled from the centrifugal casting ring blank. The integrated control of deformation and modification in the ring blank can be achieved.
Key words:  casting-rolling compound forming    ring parts    Q235B steel    centrifugal casting    grain size
                    发布日期:  2020-05-29
ZTFLH:  TG335  
基金资助: 国家自然科学基金(51875383;51575371);广西自然科学基金(2019GXNSFAA245051;2018GXNSFBA281056);广西创新驱动专项(2018AA23004);桂林理工大学科研启动基金(GUTQDJJ2017140)
通讯作者:  qhp9974@tyust.edu.cn   
作者简介:  秦芳诚,桂林理工大学讲师,硕士研究生导师。主要研究方向为:金属材料连续与精密成形技术、精确塑性成形过程组织演变与性能控制。近年来主持或参与国家自然科学基金项目、广西自然科学基金项目和企业委托项目5项,发表论文20余篇,其中SCI/EI收录13篇,获发明专利10项。
齐会萍,太原科技大学副教授,硕士研究生导师。近年来主要研究环形零件铸辗复合成形新工艺。主持国家自然科学基金3项,山西省科技厅项目2项,多次参加重要国际学术会议。获山西省科技进步二等奖和技术发明二等奖各1项,国家专利优秀奖1项。发表论文30余篇,参编教材一部,获国家发明专利8项。
引用本文:    
秦芳诚, 齐会萍, 李永堂, 亓海全. 离心铸造Q235B钢环件热辗扩过程中的组织演变[J]. 材料导报, 2020, 34(12): 12132-12138.
QIN Fangcheng, QI Huiping, LI Yongtang, QI Haiquan. Microstructure Evolution in Hot Ring Rolling of Centrifugal Casting Q235B Steel. Materials Reports, 2020, 34(12): 12132-12138.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.19050064  或          http://www.mater-rep.com/CN/Y2020/V34/I12/12132
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