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材料导报  2021, Vol. 35 Issue (24): 24057-24061    https://doi.org/10.11896/cldb.20070163
  无机非金属及其复合材料 |
高铝强化硬质瓷的制备及微观结构研究
苗立锋, 江伟辉, 包镇红
景德镇陶瓷大学国家日用及建筑陶瓷工程技术研究中心,景德镇 333001
Preparation and Microstructure of High-alumina Reinforced Hard Porcelain
MIAO Lifeng, JIANG Weihui, BAO Zhenhong
National Engineering Research Center for Domestic and Building Ceramics, Jingdezhen Ceramic Institute, Jingdezhen 333001, China
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摘要 以传统的硬质瓷配方为基础,通过提高配方中氧化铝的含量,并用烧滑石和方解石取代钾长石作为助熔剂,在1 410 ℃下制备了具有良好半透明性的高铝强化硬质瓷。借助SEM、XRD、电子万能试验机和紫外-可见光分光光度计等测试手段研究了MgO、CaO以及MgO、CaO复合对硬质瓷显微结构和性能的影响,并探讨了其作用机理。结果表明:MgO或CaO取代K2O作为助熔剂能够消除瓷胎中的残余刚玉晶相,并能促进瓷胎内二次须状莫来石晶体的形成,但取代量过多会导致须状莫来石粗化。一方面,引入MgO、CaO消除了折射率较大的刚玉相,使试样内部形成大量发育良好且分布均匀的莫来石晶须;另一方面,MgO、CaO的引入提高了瓷胎玻璃相的折射率,减小了晶相与玻璃相间的折射率差值,使得硬质瓷兼具高强度和良好的半透明性。随着MgO/CaO质量比的增大,试样的强度呈先增大后减小的趋势,透光度呈递增趋势,吸水率逐渐降低,当MgO/CaO质量比为0.83时,试样的综合性能最优,其抗弯强度为107.3 MPa,透光度为12.6%(厚度1 mm),吸水率为0.20%。
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苗立锋
江伟辉
包镇红
关键词:  硬质瓷  MgO  CaO  半透明性  莫来石    
Abstract: Based on the traditional hard porcelain formula, high-alumina reinforced hard porcelain with good translucency was prepared by increasing the content of alumina in the formula and using calcined talc and calcite instead of potassium feldspar as flux at 1410 ℃. The effects of MgO, CaO and MgO,CaO composite on the microstructure and properties of hard porcelain were investigated by SEM, XRD, electronic universal testing machine and UV-Vis spectrophotometer, and the mechanism was also discussed. The results show that replacing K2O with MgO or CaO as a flux can eliminate the residual corundum phase and promote the formation of secondary whisker mullite crystals in the porcelain body. However, excessive substitution will lead to the coarsening of mullite whiskers. On the one hand, the introduction of MgO and CaO eliminates the corundum phase with high refractive index, so that a large number of well-developed and uniformly distributed mullite whiskers are formed in the sample. On the other hand, the addition of MgO and CaO improves the refractive index of the glass phase in the porcelain body,reduces the refractive index difference between the crystal phase and the glass phase, and makes the hard porcelain have both high strength and good translucency. With the increase of MgO/CaO mass ratio, the strength of the sample increases first and then decreases, the transmittance increases, and the water absorption decreases gradually. When the MgO/CaO mass ratio is 0.83, the sample has the best comprehensive properties, which has bending strength of 107.3 MPa, light transmittance of 12.6% (1 mm thickness) and water absorption of 0.20%.
Key words:  hard porcelain    MgO    CaO    translucency    mullite
出版日期:  2021-12-25      发布日期:  2021-12-27
ZTFLH:  TQ174.73  
基金资助: 江西省自然科学基金(20212BAB204035);江西省教育厅科学基金(GJJ201325)
通讯作者:  whj@jci.edu.cn; jdzbzh@163.com   
作者简介:  苗立锋,景德镇陶瓷大学博士研究生,高级工程师,就职于景德镇陶瓷大学,主要从事传统陶瓷材料的研究工作。江伟辉,博士,教授,主要从事低维材料和传统陶瓷材料的研究。包镇红,博士,副教授,2007年至今在景德镇陶瓷大学工作。主要从事微晶玻璃和传统陶瓷材料的研究,在国内外学术期刊上发表论文10余篇。
引用本文:    
苗立锋, 江伟辉, 包镇红. 高铝强化硬质瓷的制备及微观结构研究[J]. 材料导报, 2021, 35(24): 24057-24061.
MIAO Lifeng, JIANG Weihui, BAO Zhenhong. Preparation and Microstructure of High-alumina Reinforced Hard Porcelain. Materials Reports, 2021, 35(24): 24057-24061.
链接本文:  
http://www.mater-rep.com/CN/10.11896/cldb.20070163  或          http://www.mater-rep.com/CN/Y2021/V35/I24/24057
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