超高速激光熔覆研究现状与进展

doi:10.11896/cldb.25010050

材料导报

2026, Vol. 40

Issue (4): 25010050-11 https://doi.org/10.11896/cldb.25010050

金属与金属基复合材料

超高速激光熔覆研究现状与进展

李雪峰¹, 李海新¹, 杨柯楠^1,4, 俞传永², 吉小超², 李庚泽³, 徐天生³, 魏敏^2,*

1 哈尔滨工程大学烟台研究院,山东烟台 264000
2 佛山大学机电工程与自动化学院,广州佛山 528225
3 河北科技大学材料科学与工程学院,石家庄 050018
4 西北工业集团有限公司,西安 710043

Research Status and Progress of Extreme High-speed Laser Cladding

LI Xuefeng¹, LI Haixin¹, YANG Kenan^1,4, YU Chuanyong², JI Xiaochao², LI Gengze³, XU Tiansheng³, WEI Min^2,*

1 Yantai Research Institute of Harbin Engineering University, Yantai 264000, Shandong, China
2 School of Mechatronic Engineering and Automation, Foshan University, Foshan 528225, Guangdong, China
3 School of Material Science and Engineering, Hebei University of Science and Technology, Shijiazhuang 050018, China
4 Northwest Industrial Group Co., Ltd., Xi’an 710043, China

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摘要超高速激光熔覆作为一项新兴技术,具有高效率、无污染、低孔隙率、小热影响区、低稀释率等优异特点,显著提高了普通激光熔覆技术所制备涂层的性能,并拓宽了其应用领域。鉴于超高速激光熔覆的优势,本文首先介绍了超高速激光熔覆不同于普通激光熔覆的技术特点和基本原理,围绕其主要工艺参数对涂层形貌、微观组织和性能的影响进行了总结,之后从粉末运动和熔覆过程两方面介绍了超高速激光熔覆数值模拟,介绍了超高速激光熔覆涂层质量监控与控制现状,并对超高速激光熔覆制备的涂层材料体系进行了重点论述。大量研究表明超高速激光熔覆制备的涂层性能在极低的稀释率和晶粒细化的共同作用下优于普通激光熔覆。随后对超高速激光熔覆制备涂层的常见缺陷进行了概括,最后对超高速激光熔覆已有的应用和未来可能的发展方向进行了展望。

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	李雪峰
	李海新
	杨柯楠
	俞传永
	吉小超
	李庚泽
	徐天生
	魏敏

关键词: 超高速激光熔覆熔覆工艺熔覆材料数值模拟涂层性能

Abstract: As an emerging technology, extreme high-speed laser cladding (EHLA) has the advantages of high efficiency, no pollution, low porosity, small heat affected zone and low dilution rate, these advantages significantly improve the performance of the coating prepared by normal laser cladding technology and expand its application prospects. In view of the new advantages of EHLA, this summary first introduces the technical characteristics and basic principles of EHLA different from the normal laser cladding, and summarizes the effects of its main process parameters on the morphology, microstructure, and properties of the coating. Then introduces the numerical simulation of EHLA from two aspects of powder movement and cladding process, introduces the current status of EHLA coating quality monitoring and control, and focuses on the coating material systems prepared by EHLA. A large number of studies show that the coating prepared by EHLA is superior to the normal laser cladding under the joint action of extremely low dilution rate and grain refinement. Then the common defects of the coating prepared by EHLA are summarized. Finally, the existing applications and possible development directions of EHLA are prospected.

Key words: extreme high-speed laser cladding cladding process cladding material numerical simulation coating property

出版日期: 2026-02-25 发布日期: 2026-02-13

ZTFLH:	TG174.4
	TG665

基金资助: 国家重点研发计划(2024YFC3908100)

通讯作者: * 魏敏,佛山大学机电工程与自动化学院高级工程师、硕士研究生导师。主要从事装备再制造、表面工程及新材料领域的研究工作。weimin@fosu.edu.cn

作者简介: 李雪峰,现为哈尔滨工程大学材料与化工专业研究生,在李海新副教授、魏敏高级工程师的指导下进行研究。目前主要研究领域为激光熔覆、水下焊接。

引用本文:

李雪峰, 李海新, 杨柯楠, 俞传永, 吉小超, 李庚泽, 徐天生, 魏敏. 超高速激光熔覆研究现状与进展[J]. 材料导报, 2026, 40(4): 25010050-11.
LI Xuefeng, LI Haixin, YANG Kenan, YU Chuanyong, JI Xiaochao, LI Gengze, XU Tiansheng, WEI Min. Research Status and Progress of Extreme High-speed Laser Cladding. Materials Reports, 2026, 40(4): 25010050-11.

链接本文:

https://www.mater-rep.com/CN/10.11896/cldb.25010050 或 https://www.mater-rep.com/CN/Y2026/V40/I4/25010050

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