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材料导报  2018, Vol. 32 Issue (6): 905-908    https://doi.org/10.11896/j.issn.1005-023X.2018.06.010
  材料研究 |
交变磁场对高硬熔覆层成型质量的影响
郑丽娟, 付宇明, 宗磊, 齐童
燕山大学机械工程学院,秦皇岛 066004
Effect of Alternating Magnetic Field on the Forming Quality of High Hardness Clad Layer
ZHENG Lijuan, FU Yuming, ZONG Lei, QI Tong
School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004
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摘要 为改善激光熔覆高硬熔覆层的成型质量,外加辅助交变磁场是行之有效的方法。本工作设计了一种可调频、调幅的简易机械式类正弦交变电磁场发生装置,在激光熔覆过程中辅助施加了类正弦交变磁场,通过改变磁感应强度和交变频率,在Q235A表面制备了单道和多道高硬合金熔覆层,通过对熔覆层的宏、微观检测,研究了交变磁场对熔覆层几何特征、稀释率和微观组织的影响。研究结果表明,当磁场频率和磁感应强度变化时,熔覆层宽度波动范围很小,且平均值基本保持不变;熔覆层高度和接触角随着磁感应强度的增大而减小;稀释率的大小基本不受磁场参数变化的影响;在磁场作用下,熔覆层中气孔向熔覆层表面迁移,熔融金属对流加剧,粗大枝晶破断,熔覆层组织更加均匀致密。
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郑丽娟
付宇明
宗磊
齐童
关键词:  激光熔覆  交变磁场  高硬熔覆层  几何特征  微观组织    
Abstract: The addition of auxiliary alternating magnetic field is effective for improving the forming quality of high hardness cladding layer by laser cladding. A kind of simple mechanical sine wave electromagnetic field generator with adjustable frequency and amplitude modulation was designed. In the process of laser cladding, a class of sinusoidal alternating magnetic field was applied. By changing the magnetic field strength and frequency, single channel and multi-channel high hardness cladding layer were prepared on the Q235A surface. Based on the detection of macro and micro measurement of cladding layer. The effects of alternating magnetic field on the geometric characteristics, dilution rate and microstructure of the cladding layer were studied. Research results showed that when the magnetic field frequency and amplitude changed, the width fluctuation range of cladding layer was very narrow, and the average remained unchanged. The height and the contact angle of the cladding layer would decrease with the increase of the magnetic field intensity. The dilution rate was not affected by the parameters variation of the magnetic field. In the magnetic field, the hole in cladding layer would migrate to the surface of the cladding layer, the microstructure of cladding layer was more uniform and compact.
Key words:  laser cladding    alternating magnetic field    high hardness clad layer    geometrical characteristic    microstructure
               出版日期:  2018-03-25      发布日期:  2018-03-25
ZTFLH:  TG174  
基金资助: 河北省自然基金(E2015203217; E2014203223); 国家自然科学基金(51105325)
作者简介:  郑丽娟:女,1971年生,博士,教授,主要研究方向为激光熔覆强化与再制造技术 E-mail:ydzlj@ysu.edu.cn;付宇明:男,1971年生,博士,教授,主要研究方向为激光加工技术 E-mail:mec9@ysu.edu.cn
引用本文:    
郑丽娟, 付宇明, 宗磊, 齐童. 交变磁场对高硬熔覆层成型质量的影响[J]. 材料导报, 2018, 32(6): 905-908.
ZHENG Lijuan, FU Yuming, ZONG Lei, QI Tong. Effect of Alternating Magnetic Field on the Forming Quality of High Hardness Clad Layer. Materials Reports, 2018, 32(6): 905-908.
链接本文:  
http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2018.06.010  或          http://www.mater-rep.com/CN/Y2018/V32/I6/905
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